101607-1130 ZEXEL 9 400 615 593 BOSCH INJECTION-PUMP ASSEMBLY 9400615593 1016071130 me157300

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 593 9400615593

ZEXEL 101607-1130 1016071130

MITSUBISHI ME157300 me157300

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Service parts 101607-1130 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-2840

3. GOVERNOR 105412-2200

4. SUPPLY PUMP 105210-4150

5. AUTOM. ADVANCE MECHANIS 105614-4010

6. COUPLING PLATE 105662-0590

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6211

11. Nozzle and Holder ME059621

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-5010

14. NOZZLE

105015-5330

15. NOZZLE SET

Include in #1:

101492-0890 as _

101607-1130 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 593 9400615593

ZEXEL 101607-1130 1016071130

MITSUBISHI ME157300 me157300

Zexel num

Bosch num

Firm num

Name

101607-1130

9 400 615 593

ME157300 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 101 99 103

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7

Pump speed r/min 345 345 345

Average injection quantity mm3/st. 12.5 9.9 15.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 800+120

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.9 0.4 1.4

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 2.5 2 3

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 4 4 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Main spring setting (4)Set idle sub-spring (5)Torque spring does not operate. (6)At shipping (7)Rack difference between N = N1 and N = N2
----------
K=11 N1=900r/min N2=300r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)At shipping (3)Pump speed = bb
----------
aa=1100r/min bb=900r/min
----------
a=22deg+-5deg b=(2deg) c=7deg+-5deg d=32deg+-3deg e=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

4N8735 Oil Pump (Two Section Gear)
Before operation, the pump must be lubricated with clean engine oil and the pump must turn freely by hand or damage to parts can be the result.
Section A:Rotation (viewed from the drive end) ... counterclockwiseTest on test stand, with SAE 10W oil at 49°C (120°F)Output ... 193 liter/min (51 U.S. gpm)With pump at ... 2550 rpm Section B:Rotation (viewed from the drive end) ... counterclockwiseTest on test stand, with SAE 10W oil at 49°C (120°F)Output ... 272 liter/min (72 U.S. gpm)At a pressure of ... 310 kPa (45 psi)With pump at ... 2550 rpmOutput ... 144 liter/min (38 U.S. gpm) At a pressure of ... 560 kPa (81 psi)With pump at ... 2550 rpm(1) Diameter of drive shaft (new) ... 20.320 0.005 mm (.8000 .0002 in) Bore in bearings for drive shaft (new) ... 20.361 0.008 mm (.8016 .0003 in)(2) Diameter of idler shaft (new) ... 20.320 0.005 mm (.8000 .0002 in) Bore in bearings for drive shaft (new) ... 20.361 0.008 mm (.8016 .0003 in)(3) Length of gears (new) ... 57.158 0.025 mm (2.2503 .0010 in) Depth of bores for gears (new) ... 57.285 0.020 mm (2.2553 .0008 in)(4) Diameter of drive shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in)(5) Diameter of idler shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in)(6) Length of gears (new) ... 79.375 0.025 mm (3.1250 .0010 in) Depth of bores for gears (new) ... 79.502 0.020 mm (3.1300 .0008 in)(7) Diameter of drive shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in)(8) Diameter of idler shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in) (9) 2S2760 Spring (oil pressure relief valve): Length under test force ... 117.9 mm (4.64 in)Test force ... 490 27 N (110 6 lb)Free length after test ... 152.9 mm (6.02 in)Outside diameter ... 27.00 mm (1.063 in)
Pump Body - Section A(10) Install bearings to depth ... 1.52 mm (.060 in)(11) Bearing junction.(12) Position of bearing junction from the centerline through