Information injection-pump assembly
ZEXEL
101606-9430
1016069430
NISSAN-DIESEL
16713Z6167
16713z6167
Rating:
Service parts 101606-9430 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-Z5609
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Cross reference number
ZEXEL
101606-9430
1016069430
NISSAN-DIESEL
16713Z6167
16713z6167
Zexel num
Bosch num
Firm num
Name
101606-9430
16713Z6167 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6E * K 14BD PE4AD PE
FE6E * K 14BD PE4AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
134424-1520
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.7
3.65
3.75
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
11.5
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
78
76.4
79.6
Max. variation between cylinders
%
0
-3.5
3.5
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
9.5+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
12.5
10.7
14.3
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(11.5)
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
78
77
79
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1-0.05
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
87.5
83.5
91.5
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
R1-0.35
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
63
59.8
66.2
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
I
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
105
105
115
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
(1087)
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1200
Advance angle
deg.
1.5
1
2
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
5.5
5
6
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
----------
T1=J14
----------
----------
T1=J14
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Use the hole at R = aa
(2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=22deg+-5deg b=(37.5deg)+-3deg
----------
aa=36mm
----------
a=22deg+-5deg b=(37.5deg)+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Use the pin at R = aa
----------
aa=42mm
----------
a=40deg+-5deg b=25deg+-5deg
----------
aa=42mm
----------
a=40deg+-5deg b=25deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of timer's threaded hole at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(60deg)
----------
----------
a=(60deg)
Information:
The diagnostic lamp, on the truck dashboard, can be used to communicate status or operation problems of the electronic control system.Trucks With Cruise
The dash mounted cruise switches are used to interrogate the ECM for system status. With the cruise switch in the "off" position, hold the set/resume switch in the resume position until "check engine" light begins to flash. The sequence of flashes represents the system diagnostic message. The first sequence of flashes adds up to the first digit of the fault code. After a one second pause, a second sequence of flashes will occur which represents the second digit of the fault code. Any additional fault codes will follow, after a pause, and will be displayed in the same manner.Trucks Without Cruise
If cruise control switches are not installed or if their configuration (such as a GM type switch) does not permit their usage for checking diagnostic codes, then a push button momentary ON switch should be installed between Pin 3 of the vehicle connector P7 and engine ground.Faults With Throttle Response
The vehicle should be driven to a dealer for service ONLY if the engine oil pressure gauge indicates normal engine oil pressure and engine fuel pressure is within the normal range.Faults Without Throttle Response
If the check engine light is on and the engine does not respond to changes in throttle position, the vehicle should be driven to a dealer ONLY if the oil pressure gauge indicates normal engine oil pressure and engine fuel pressure is within the normal range.If equipped, turn on the cruise on/off switch and operate the vehicle using the set/resume cruise control switch to raise and lower the engine rpm.The cruise control mode is operational from 0 km/h (mph) up to the vehicle speed limit (VSL) when the 3406B (PEEC III) control unit does not respond to changes in throttle position. Maximum engine rpm will be the programmed engine rpm at the vehicle speed limit (VSL). Cruise control must be reselected after each gear change.
The dash mounted cruise switches are used to interrogate the ECM for system status. With the cruise switch in the "off" position, hold the set/resume switch in the resume position until "check engine" light begins to flash. The sequence of flashes represents the system diagnostic message. The first sequence of flashes adds up to the first digit of the fault code. After a one second pause, a second sequence of flashes will occur which represents the second digit of the fault code. Any additional fault codes will follow, after a pause, and will be displayed in the same manner.Trucks Without Cruise
If cruise control switches are not installed or if their configuration (such as a GM type switch) does not permit their usage for checking diagnostic codes, then a push button momentary ON switch should be installed between Pin 3 of the vehicle connector P7 and engine ground.Faults With Throttle Response
The vehicle should be driven to a dealer for service ONLY if the engine oil pressure gauge indicates normal engine oil pressure and engine fuel pressure is within the normal range.Faults Without Throttle Response
If the check engine light is on and the engine does not respond to changes in throttle position, the vehicle should be driven to a dealer ONLY if the oil pressure gauge indicates normal engine oil pressure and engine fuel pressure is within the normal range.If equipped, turn on the cruise on/off switch and operate the vehicle using the set/resume cruise control switch to raise and lower the engine rpm.The cruise control mode is operational from 0 km/h (mph) up to the vehicle speed limit (VSL) when the 3406B (PEEC III) control unit does not respond to changes in throttle position. Maximum engine rpm will be the programmed engine rpm at the vehicle speed limit (VSL). Cruise control must be reselected after each gear change.
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Group cross 101606-9430 ZEXEL
Nissan-Diesel
101606-9430
16713Z6167
INJECTION-PUMP ASSEMBLY
FE6E
FE6E