101606-9293 ZEXEL F 019 Z10 993 BOSCH INJECTION-PUMP ASSEMBLY f019z10993 1016069293


 

Information injection-pump assembly

BOSCH F 019 Z10 993 f019z10993
ZEXEL 101606-9293 1016069293
101606-9293 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101606-9293 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-9293 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6290
3. GOVERNOR 105490-5830
4. SUPPLY PUMP 105210-4890
5. AUTOM. ADVANCE MECHANIS 105614-4450
6. COUPLING PLATE 105662-1080
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101606-9293 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 993 f019z10993
ZEXEL 101606-9293 1016069293


Zexel num
Bosch num
Firm num
Name
101606-9293 
106671-9280 
F 019 Z10 993 
  DPICO
INJECTION-PUMP ASSEMBLY
6D22 Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.6
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   112 109.2 114.8
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.8+-0.5
Pump speed r/min   450 450 450
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.6)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   112 111 113
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 85 165
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_05
Adjusting point   F
Rack position   7.3+-0.5
Pump speed r/min   335 335 335
Average injection quantity mm3/st.   16 14.5 17.5
Fixing the rack   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-9293
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Microswitch not operating at delivery. (5)Excess fuel setting for starting: SXL (N = N1) (6)Damper spring setting: DL
----------
RT=1 TH=2.2mm SXL=(R1+0.1)+0.2mm N1=350r/min DL=6-0.2mm
----------

Speed control lever angle

Test data 101606-9293
F:Full speed
----------

----------
a=(0.5deg)+-5deg

0000000901

Test data 101606-9293
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=7.5deg+-5deg b=16.5deg+-3deg

Stop lever angle

Test data 101606-9293
N:Engine manufacturer's normal use S:Stop the pump. (1)Free (at delivery) (2)Rack position = aa (3)Rack position = bb, set the stopper bolt.
----------
aa=13.5mm bb=6-0.5mm
----------
a=(52deg) b=30deg+-5deg c=24deg+-5deg

Timing setting

Test data 101606-9293
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(7deg)




Information:

Actual RackThe ECM's interpretation of the signal from the Rack Position Sensor which represents actual position of the rack.Actual Timing AdvanceDegrees of advance beyond static, as measured by the Timing Position Sensor (assumes that Timing Position Sensor is calibrated).After Market DeviceA device or accessory installed by the customer after the vehicle is delivered.Air-To-Air Aftercooler (ATAAC)A means of cooling intake air after the turbocharger, using ambient air for cooling. The intake air is passed through an aftercooler (heat exchanger) mounted in front of the radiator before going to the intake manifold.Alternating Current (AC)The direction of current flow changes (alternates) regularly and constantly.American Wire Gauge (AWG)A measure of the diameter (and therefor the current carrying ability) of electrical wire. The smaller the AWG number, the larger the wire.Before Top Dead Center (BTDC) or Before Top Center (BTC)The 180° of crankshaft rotation before the piston reaches Top Dead Center (normal direction of rotation).Boost Pressure SensorThis sensor measures inlet manifold air pressure and sends a signal to the ECM.Brushless Torque Motor (BTM)Solenoid used to move fuel rack servo spool valve and timing advance spool valve.Bypass CircuitA circuit, usually temporary, to substitute for an existing circuit, typically for test purposes.CalibrationAs used here, is an electronic adjustment of a sensor signal.Cruise Control RangeThe range that the cruise control can operate within. Usually limited to the speed range anticipated on the open road.CodeSee Diagnostic Code.Customer Specified ParameterA Parameter that can be changed and whose value is set by the customer. Protected by Customer Passwords.Data LinkAn electrical connection for communication with other microprocessor based devices that are compatible with the American Trucking Association and SAE Standard such as trip recorders, electronic dashboards, and maintenance systems. The Data Link is also the communication medium used for programming and troubleshooting with Caterpillar devices.Desired Rack Position ("Des Rack Pos" on ECAP)The rack setting calculated by the ECM as needed to attain or maintain the Desired RPM.Desired RPMAn input to the electronic governor within the ECM. The electronic governor uses inputs from the Throttle Position Sensor, Engine Speed/Timing Sensor and Customer Parameters to determine "Desired RPM".Desired Timing Advance ("Des Timing Adv" on ECAP)The injection timing advance calculated by the ECM as required to meet emission and performance specifications.Diagnostic CodeSometimes referred to as a "fault code", it is an indication of a problem or event in the PEEC III System.Diagnostic LampSometimes referred to as the "check engine light", it is used to warn the operator of the presence of an active diagnostic code.Digital Diagnostic Tool (DDT)A Caterpillar electronic service tool used for programming and for diagnosing the 3406B PEEC III system.Direct CurrentThe type of current where the only direction of current flow is consistently in one direction only.Duty CycleSame as Pulse Width Modulation.Electronic Control Analyzer Programmer (ECAP)A Caterpillar Electronic Service Tool used for programming and diagnosing a variety of electronic controls. Electronic Control Module (ECM)The engine control computer that provides power to the PEEC III electronics, monitors PEEC III inputs and acts as a governor to control engine rpm.Engine Speed

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Group cross 101606-9293 ZEXEL

Nissan-Diesel 

9 400 615 556 
16713Z6064 
INJECTION-PUMP ASSEMBLY
FE6A
9 400 615 557 
16713Z6069 
INJECTION-PUMP ASSEMBLY
FE6A
 
16713Z6070 
INJECTION-PUMP ASSEMBLY
FE6E
F 019 Z10 116 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 615 558 
16713Z6075 
INJECTION-PUMP ASSEMBLY
FE6A
F 019 Z10 368 
16713Z6079 
INJECTION-PUMP ASSEMBLY
FE6E
9 400 615 559 
16713Z6910 
INJECTION-PUMP ASSEMBLY
FE6E

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
6D16

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
6D16

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY
6D16

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
6D16

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY
6D16

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel 

9 400 615 560 
16713Z6113 
INJECTION-PUMP ASSEMBLY
FE6B

Hyundai 

 
 
INJECTION-PUMP ASSEMBLY
6D22
 
 
INJECTION-PUMP ASSEMBLY
6D22

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
6D22
101606-9293  

106671-9280 
F 019 Z10 993 
 
INJECTION-PUMP ASSEMBLY
6D22
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