101606-6801 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016066801 me076552

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101606-6801 1016066801

MITSUBISHI ME076552 me076552

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101606-6801 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 101606-6801 1016066801

MITSUBISHI ME076552 me076552

Zexel num

Bosch num

Firm num

Name

101606-6801
101607-1090

ME076552 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D16 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.3

Pump speed r/min 850 850 850

Each cylinder's injection qty mm3/st. 74.5 72.3 76.7

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 275 275 275

Each cylinder's injection qty mm3/st. 8 6.8 9.2

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.3)

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 74.5 73.5 75.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.1

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 83.5 79.5 87.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1+0.4

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 69 65 73

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 146 136 156

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1150

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1200

Advance angle deg. 0.9 0.4 1.4

Timer adjustment_03

Pump speed r/min 1380

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=E45
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=18.5deg+-5deg b=40deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Set the stopper bolt at pump speed = aa and rack position = bb (non-injection rack position). Confirm non-injection. (2)After setting the stopper bolt, confirm non-injection at speed cc. Rack position = dd (non-injection rack position).
----------
aa=1400r/min bb=6.5-0.5mm cc=275r/min dd=(8.5)-0.5mm
----------
a=11.5deg+-5deg b=27deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=400r/min Ra=9.2+-0.1mm
----------

0000001601 RACK SENSOR

V1:Supply voltage V2f:Full side output voltage V2i:Idle side output voltage (A) Black (B) Yellow (C) Red (D) Trimmer (E): Shaft (F) Nut (G) Load lever 1. Load sensor adjustment (1)Connect as shown in the above diagram and apply supply voltage V1. (2)Hold the load lever (G) against the full side. (3)Turn the shaft so that the voltage between (A) and (B) is V2. (4)Hold the load lever (G) against the idle side. (5)Adjust (D) so that the voltage between (A) and (B) is V2i. (6)Repeat the above adjustments. (7)Tighten the nut (F) at the point satisfying the standards. (8)Hold the load lever against the full side stopper and the idle side stopper. (9)At this time, confirm that the full side output voltage is V2f and the idle side output voltage is V2i.
----------
V1=3.57+-0.02V V2f=3+0.05V V2i=1+0.1V
----------

0000001701 LEVER

(A) Idle (B) Full speed (C) Base lever (D) Accelerator lever (E) Accelerator lever delivery position 1. Measure speed lever angle (1)Measure the angle when the accelerator lever (D) contacted the base lever (C) at a.
----------

----------
b=27deg+-5deg c=11.5deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(1deg)

Information:

37. Remove dowels (72) and flyweights (73) from the carrier assembly.38. Remove dowel (71) from the governor shaft, and remove the governor shaft from the carrier assembly. 39. Remove races (74) and (76) and bearing (75) from the camshaft in the fuel injection pump housing.Assemble Governor
1. Put the fuel injection pump housing in position on tool (A). Install race (76) bearing (75) and race (74) on the end of the camshaft in the fuel injection pump housing. 2. Put flyweights (73) in position on carrier assembly (70), and install dowels (72) to hold the flyweights in place. The flyweights must move freely on the dowels and have 0.010 to 0.230 mm (.0004 to .0090 in.) end play. 3. Install governor shaft (77) on carrier assembly (70). 4. Install dowel (71) in governor shaft (77) and slide carrier assembly (70) down on the governor shaft until dowel (71) fits into the slot in the carrier assembly.5. Install carrier assembly (70) on the end of the camshaft. 6. Install race (68), bearing (69), race (68) and ring (67) on riser (65). 7. Install riser (65) and spring (66), if equipped, on the governor shaft. 8. Install spool (62) and ring (63) on seat (61) and use tool (B) to install ring (64) to hold them in position.9. Install seat (61) on spring (60). Install spring (60) on shield (59). 10. Install dashpot assembly (58) on the governor shaft. 11. Install ring (57) in the groove on the governor shaft. Install sleeve (78), spring (55), the sleeve and bearing (56) on the governor shaft. 12. Use tool (C) to hold spring (55) under compression, and install the ring in the groove on the governor shaft. 13. Put lever (52) in position on governor servo (53), and install pin (51) to hold the lever in place. Use a hammer and chisel to move the metal (stake) four places 90° apart on the outside surface on both legs of the governor servo to hold pin (51) in place.14. Install O-ring seal (54) on sleeve (48). Install piston (50) and sleeve (48) in the governor servo as shown.15. Install valve (49) in the governor servo as shown. 16. Install lockring (42) in the groove near the center of valve (43). Put sleeve (44), spring (broken link spring) (45) and seat (46) in position on valve (43), and install lockring (47) to hold them in place. 17. Put governor servo (41) in position on the fuel injection pump housing with piston (50) engaged over the rack. Make sure the lever is engaged in the (slot) groove of riser (65). 18. If dowel (82) was removed, install it in block (83) 31 0.5 mm (1.22 .02 in.) above the outside surface of the block.19. Install bolt (40) in block (83) and spring (38) on bolt (40).20. Install stop screw (80) and the locknut on collar (39). Install power setting screw (81) and the locknut on the collar.21. Install collar (39) on bolt (40). Make