101606-6560 ZEXEL 9 400 615 522 BOSCH INJECTION-PUMP ASSEMBLY 9400615522 1016066560 me076492

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 522 9400615522

ZEXEL 101606-6560 1016066560

MITSUBISHI ME076492 me076492

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Buy INJECTION-PUMP ASSEMBLY 101606-6560 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-6560 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9370

3. GOVERNOR 105931-6100

4. SUPPLY PUMP 105210-4700

5. AUTOM. ADVANCE MECHANIS 105643-0490

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7760

11. Nozzle and Holder ME076465

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105030-4110

14. NOZZLE 105015-6170

15. NOZZLE SET

Include in #1:

101402-4890 as _

101606-6560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 522 9400615522

ZEXEL 101606-6560 1016066560

MITSUBISHI ME076492 me076492

Zexel num

Bosch num

Firm num

Name

101606-6560
101606-6940

9 400 615 522

ME076492 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D16 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.8 3.75 3.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.8

Pump speed r/min 850 850 850

Each cylinder's injection qty mm3/st. 71.3 69.2 73.4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 285 285 285

Each cylinder's injection qty mm3/st. 11.9 10.1 13.7

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.8)

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 71.3 70.3 72.3

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1(11.8)

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 80.9 76.9 84.9

Fixing the lever *

Injection quantity adjustment_05

Adjusting point D

Rack position R1+0.65

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 70.4 66.4 74.4

Fixing the lever *

Injection quantity adjustment_06

Adjusting point F

Rack position R1+1.25

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 69.5 65.5 73.5

Fixing the lever *

Injection quantity adjustment_07

Adjusting point I

Rack position 14.3+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 108 88 128

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1100

Advance angle deg. 0.5

Load 3/4

Timer adjustment_02

Pump speed r/min 1150

Advance angle deg. 0.5

Load 4/4

Timer adjustment_03

Pump speed r/min 1250

Advance angle deg. 2.5 2 3

Load 4/4

Timer adjustment_04

Pump speed r/min 1350

Advance angle deg. 5 4.5 5.5

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=D91
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=35mm
----------
a=33deg+-5deg b=(37.5deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the stopper screw so that speed = bb and the rack position = cc and confirm non-injection. (3)After setting the stopper bolt, confirm non-injection at speed dd. Rack position = ee (non-injection rack position)
----------
aa=50mm bb=1400r/min cc=7.2-0.5mm dd=275r/min ee=(8.5)-0.5mm
----------
a=25deg+-5deg b=27deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=400r/min Ra=9.6+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(1deg)

Information:

(1) Oil cooler base bypass valve.Opening pressure ... 296 kPa (43 psi)(2) Base assembly.Tighten stud that holds filter assembly (3) to a torque of ... 68 7 N m (50 5 lb ft)(3) Filter assembly.(4) Cover. Tighten to a torque of ... 60 10 N m (44 7 lb ft)(5) Seal. Lubricate seal with lubricant being sealed.
Section A-A. Oil Filter Bypass Valve.The bypass opening pressure differential is 170 kPa (25 psi).(6) Seal.(7) Spring (8M3182):Assembled length ... 63.5 mm (2.50 in)Load at assembled length ... 36.5 N (8.92 lb)Free length after test ... 91.7 mm (3.61 in)Outside diameter ... 20.6 mm (.81 in)(8) Seal.(9) Plunger.
Section B-B. Oil Pump Bypass Valve.(10) Spring (2N6005):Assembled length ... 96.52 mm (3.800 in)Load at assembled length ... 92.52 N (20.817 lb)Operating length (min) ... 45.72 mm (1.800 in)Load at min operating length ... 257.55 N (57.949 lb)Free length after test ... 124.71 mm (4.910 in)Outside diameter ... 21.84 mm (.860 in)(11) Valve.(12) Seal.(13) Seal
Section C-C. High Pressure Relief Valve.The relief pressure is 696 kPa (101 psi).(14) Spacer.(15) Spring (1A2170):Assembled length ... 21.43 mm (.844 in)Load at assembled length ... 198.03 13.35 N (44.500 3.000 lb)Free length after test ... 31.00 mm (1.220 in)Outside diameter ... 19.60 mm (.772 in)(16) Seal.
Oil Cooler Bypass Valve.(17) Minimum stroke ... 8.4 mm (.33 in)(18) Length of valve fully compressed ... 44.2 1 mm (1.70 .04 in)(19) Length of valve fully extended ... 52.6 1 mm (2.10 .04 in)(B) Position "B".Valve Data:Start to close temperature ... 100 to 102.8°C (212 to 217°F)Position "B" temperature activation ... 111.1°C (232°F)Position "B" bypass opening pressure differential ... 155 17 kPa (22 2 psi)Fail safe activation temperature ... 126.7°C (260°F) Unit will stroke to and remain at position "B" at failsafe activation temperature.