101606-6251 ZEXEL 9 400 615 500 BOSCH INJECTION-PUMP ASSEMBLY 9400615500 1016066251 me086578


 

Information injection-pump assembly

BOSCH 9 400 615 500 9400615500
ZEXEL 101606-6251 1016066251
MITSUBISHI ME086578 me086578
101606-6251 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101606-6251 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-6251 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9270
3. GOVERNOR 105921-2840
4. SUPPLY PUMP 105220-5150
5. AUTOM. ADVANCE MECHANIS 105672-0090
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4630
11. Nozzle and Holder ME086567
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-3340
14. NOZZLE 105017-0570
15. NOZZLE SET

Include in #1:

101606-6251 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 500 9400615500
ZEXEL 101606-6251 1016066251
MITSUBISHI ME086578 me086578


Zexel num
Bosch num
Firm num
Name
101606-6251 
9 400 615 500 
ME086578  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D31T * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   48.8 47.2 50.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   10.6+-0. 5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   15 13.7 16.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.6)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   48.8 47.8 49.8
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.55
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   64.9 60.9 68.9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R1-0.05 )
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   32.9 28.9 36.9
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60.5 60.5 65.5
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1500--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1450
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   1600
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-6251
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=D19
----------

Speed control lever angle

Test data 101606-6251
F:Full speed I:Idle (1)Stopper bolt set position 'H' (2)Rack position = aa, speed = bb (3)Use the hole above R = cc
----------
aa=9.5mm bb=275r/min cc=40mm
----------
a=26deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101606-6251
N:Engine manufacturer's normal use S:Stop the pump. (1)Free (at shipping) (2)Use the hole at R = aa (3)Rack position corresponding to bb (4)Set the stopper bolt so that speed = cc and rack position = dd and confirm non-injection. (5)After setting the stopper bolt, confirm non-injection at speed ee. Rack position = ff or less (non-injection rack position)
----------
aa=40mm bb=16mm cc=1700r/min dd=6.5-0.5mm ee=275r/min ff=8mm
----------
a=8deg+-5deg b=15deg+-5deg c=25deg+-5deg

Timing setting

Test data 101606-6251
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(0deg)




Information:

Check Engine Light (Diagnostic) Output Circuit
The engine/vehicle harness provides information about the engine to the "check engine" light on the vehicle dash. The light flashes Diagnostic Code 34 when the ignition is ON and the engine is not running, to verify that the light works. When the engine is started the light will be ON solid until the PEEC system senses a minimum of 35 kPa (5 psi) oil pressure. If the engine light does not go out after the engine starts the light will begin to flash the Diagnostic Codes that are active in the PEEC System.The cruise ON/OFF and SET/RESUME switches can be used to interrogate the ECM for engine status. This is accomplished by placing the cruise ON/OFF switch in the OFF position and momentarily moving the Set/Resume switch to the RESUME position and then releasing it. The "check engine" light will emit a series of flashes which represent one or more, two digit numbers or diagnostic codes, which define engine status.An operating voltage of 12 Volts is supplied to the "check engine" light from the vehicle electrical system. The ECM turns on the light by connecting one side of the bulb to ground which completes the electrical circuit.Engine Electrical System
The electrical system can have three separate circuits: the charging circuit, the starting circuit and the low amperage circuit. Some of the electrical system components are used in more than one circuit. The battery (batteries), circuit breaker, ammeter, cables and wires from the battery are all common in each of the circuits.The charging circuit is in operation when the engine is running. An alternator makes electricity for the charging circuit. A voltage regulator in the circuit controls the electrical output to keep the battery at full charge.The starting circuit is in operation only when the start switch is activated.The low amperage circuit and the charging circuit are both connected through the ammeter. The starting circuit is not connected through the ammeter.Charging System Components
Alternator
The alternator is driven by V-type belts from the crankshaft pulley. This alternator is a three phase, self-rectifying charging unit, and the regulator is part of the alternator.This alternator design has no need for slip rings or brushes, and the only part that has movement is the rotor assembly. All conductors that carry current are stationary. The conductors are: the field winding, stator windings, six rectifying diodes, and the regulator circuit components.The rotor assembly has many magnetic poles like fingers with air space between each opposite pole. The poles have residual magnetism (like permanent magnets) that produce a small amount of magnet-like lines of force (magnetic field) between the poles. As the rotor assembly begins to turn between the field winding and the stator windings, a small amount of alternating current (AC) is produced in the stator windings from the small magnetic lines of force made by the residual magnetism of the poles. This AC current is changed to direct current (DC) when it passes through the diodes of the rectifier bridge. Most

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