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101606-0600 ZEXEL F 019 Z10 735 BOSCH INJECTION-PUMP ASSEMBLY f019z10735 1016060600 1156035100


 

Information injection-pump assembly

BOSCH F 019 Z10 735 f019z10735
ZEXEL 101606-0600 1016060600
ISUZU 1156035100 1156035100
101606-0600 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101606-0600 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-0600 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6860
3. GOVERNOR 105411-2850
4. SUPPLY PUMP 105220-7230
5. AUTOM. ADVANCE MECHANIS 105672-0840
6. COUPLING PLATE 105661-1170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-8341
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 16.7(170)/19.6(200)
13. NOZZLE-HOLDER 105041-4410
14. NOZZLE
15. NOZZLE SET 105019-2900

Include in #1:

101606-0600 as INJECTION-PUMP ASSEMBLY

Include in #2:

104746-6080 as _

Cross reference number

BOSCH F 019 Z10 735 f019z10735
ZEXEL 101606-0600 1016060600
ISUZU 1156035100 1156035100


Zexel num
Bosch num
Firm num
Name
101606-0600 
F 019 Z10 735 
1156035100  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   100 98.5 101.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   93.3 93.3
Boost pressure mmHg   700 700
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.2+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Injection quantity adjustment_03
Adjusting point   E
Rack position   11.1++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 75 85
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.2
Boost pressure kPa   30.7 26.7 34.7
Boost pressure mmHg   230 200 260
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.9)
Boost pressure kPa   80 73.3 86.7
Boost pressure mmHg   600 550 650
Timer adjustment
Pump speed r/min   1300++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1300.  
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   1 1 1
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101606-0600
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting
----------
K=12 BCL=1.2+-0.1mm
----------

Speed control lever angle

Test data 101606-0600
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=12deg+-5deg b=22deg+-5deg

Stop lever angle

Test data 101606-0600
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Rack position bb, pump speed cc (seal at delivery) (3)Normal
----------
aa=23mm bb=1-0.5mm cc=0r/min
----------
a=32deg+-5deg b=(55deg)

0000001501 TAMPER PROOF

Test data 101606-0600
Tamperproofing-equipped boost compensator cover installation procedure (A): After adjusting the boost compensator, assemble then tighten the bolts to remove the heads. (B): Specified torque (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2 maximum)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 101606-0600
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=6deg
----------
a=(90deg)




Information:

Caterpillar Reference Material
Oil
SEBD0640 Oil and Your EngineSEBU6310 EMA Engine Oil Data BookPEDP7105 Scheduled Oil SamplingPEDP7122 Question & Answer BookletPEHP0002 Cat Molybdenum Grease (MPGM)PEHP0003 Cat Lithium Grease (MPGL)PEHP0017 Cat Special Purpose Grease (SPG)PEHP1020 Cat Diesel Engine Oil (CF-4) Data Sheet (North America)PEHP1026 Cat Diesel Engine Oil (CF-4) Data Sheet (International)PEHP6001 How to Take a Good Oil SamplePEWP9733 Cat Fluids SelectorFuel
SEBD0717 Diesel Fuels and Your EngineSEHS7067 Fuels for Caterpillar Diesel EnginesLEKQ3363 Caterpillar Engine Data Sheet 60.1(Fuels Recommended For Use In Caterpillar Truck Engines)Coolant
SEBD0518 Know Your Cooling SystemSEBD0970 Coolant and Your EngineService Manauls
SEBR0514 Low Emission SystemSENR5105 3176 ATAAC Truck Engine Service Manual (7LG1 and Up)SENR5111 3176 ATAAC Truck Engine Schematic Manual (7LG1 and Up)SENR5112 3176 ATAAC Truck Engine Electrical Manual (7LG1 and Up)SENR5110 3176 ATAAC Truck Engine Troubleshooting Manual (7LG1 and Up)SENR5113 3176 ATAAC Truck Engine Mechanical Manual (7LG1 and Up)SENR5114 3176 ATAAC Truck Engine Performance Specifications (7LG1 and Up)SENR5115 3176 ATAAC Truck Engine OEM Systems Manual (7LG1 and Up)SENR5116 3176 ATAAC Truck Engine Jacobs Brake Manual (7LG1 and Up)Parts Manuals
SEBP1954 3176 ATAAC Truck Engine Parts Manual (7LG1 and Up)Special Instructions
SEHS8622 Using the FT1984 Air-To-Air Aftercooler Leak Test GroupSEHS9031 Storage Procedure for Caterpillar ProductsSEHS8884 Unit Injector Test SpecificationsSEHS8746 Using the 1U5540 Tool GroupSEHS8867 Using the 1U6661 Pop (Injector) Tester The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the 3176 system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.SEHS8741 Using 8C5919 Service Program Module Operating ManualSEHS8743 Using 7X1830 Service Program Module Operating ManualMiscellaneous
SEBF8029 Index to Guidelines for Reusable Parts and Salvage OperationsSEBF8062 Guideline for Reusable Parts - Cleaning and Inspection of Air FiltersSELF5052 Emission Related Components WarrantyLEDT5092 Driving Techniques For Maximum Fuel EconomyLEBT8121 Truck Engine Application and Installation GuideLEGT5087 Truck Engine Application and Installation GuideLEDT4211 PAR DirectoryLEKT8467 Specing for Peak PerformanceAll of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM D217-68 - Worked PenetrationASTM D2896 - TBN MeasurementsASTM D2982BASTM D3828AASTM D445ASTM D893ASTM 4985-89 - GM-6038M SpecificationASTM D1384 -Glassware Corrosion TestASTM D2809 -Cavitation Corrosion of Aluminum TestASTM D4340 -Hot Surface Corrosion of Aluminum TestASTM Specs can normally be obtained from your local technological society, library or college.SAE J313 - Diesel FuelsSAE J754 - NomenclatureSAE J183 - ClassificationSAE Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
All of the above publications are available through your Caterpillar dealer.SAE J313 - Diesel FuelsSAE J754 - NomenclatureSAE J183 - ClassificationSAE Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
All of the above publications are available through your Caterpillar dealer.

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Group cross 101606-0600 ZEXEL

Isuzu 

101606-0600  
F 019 Z10 735 
1156035100 
INJECTION-PUMP ASSEMBLY
6BG1-T
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