101606-0510 ZEXEL F 019 Z10 733 BOSCH INJECTION-PUMP ASSEMBLY f019z10733 1016060510 8976023990


 

Information injection-pump assembly

BOSCH F 019 Z10 733 f019z10733
ZEXEL 101606-0510 1016060510
ISUZU 8976023990 8976023990
101606-0510 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101606-0510 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-0510 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6571
3. GOVERNOR 105932-3770
4. SUPPLY PUMP 105230-1090
5. AUTOM. ADVANCE MECHANIS 105690-0300
6. COUPLING PLATE 105661-1170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7743
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 16.2(165)/19.6(200)
13. NOZZLE-HOLDER 105041-2082
14. NOZZLE
15. NOZZLE SET 105019-2190

Include in #1:

101606-0510 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 733 f019z10733
ZEXEL 101606-0510 1016060510
ISUZU 8976023990 8976023990


Zexel num
Bosch num
Firm num
Name
101606-0510 
101606-0511 
F 019 Z10 733 
8976023990  ISUZU
INJECTION-PUMP ASSEMBLY
6HL1-S * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8310
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2240
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8620
Overflow valve opening pressure kPa   206 206 206
Overflow valve opening pressure kgf/cm2   2.1 2.1 2.1
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   14.2
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   65 63.4 66.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.7+-0.5
Pump speed r/min   295 295 295
Average injection quantity mm3/st.   13 11.7 14.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(14.2)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   65 64 66
Basic   *
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101606-0510
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=P28
----------

Timer adjustment

Test data 101606-0510
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1.5+-0.2mm N2=800r/min C2=(8)deg t1=2--sec. t2=2--sec.
----------
N1=1300++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=8+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 101606-0510
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt setting (3)Viewed from feed pump side.
----------
aa=35mm
----------
a=11deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101606-0510
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=45mm
----------
a=12.5deg+-5deg b=40deg+-5deg

0000001501 RACK SENSOR

Test data 101606-0510
Rack sensor adjustment 1. Flange type rack sensor (rack sensor adjustment -5*20) (1)These types of rack sensors do not need adjustment. Confirm the performance with the following procedures. (2)Mount the rack sensor main body to the pump main body. (3)Fix the pump lever at full. (4)At supply voltage V1, pump speed N1 and rack position Ra, confirm that the amp's output voltage is Vist. (5)Move the pump lever two or three times. (6)Set again to full. (7)Confirm that the amplifier output voltage is Vist. (8)Fix the caution plate to the upper part of the rack sensor. (For those without the caution plate instructions, make sure the nameplate of the rack sensor carries the "Don't hold here" caution.) (9)Apply red paint to the rack sensor mounting bolts (2 places).
----------
V1=5+-0.01V N1=850r/min Ra=R1(14.2)mm Vist=3.49+-0.28V
----------

Timing setting

Test data 101606-0510
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=6deg
----------
a=(160deg)




Information:

Driver Techniques
The manner in which a vehicle is driven can have a dramatic effect on fuel consumption. Operators can maximize fuel economy and engine life by practicing the techniques of using minimum power and low engine rpm. The following tips can optimize fuel economy by making maximum use of the potential efficiency of the engine and vehicle.The 3176 can be programmed to ensure that the engine and vehicle are operated within specific limits for maximum fuel economy. (Refer to topic, Customer Specified Parameters, in this publication for information.)Caterpillar engines are designed to operate at lower engine rpm (speed) and have demonstrated excellent fuel savings and longer service life when operated in this manner.Starting Out
This truck engine does not require long warm-up times that waste fuel. Below 63°F (17°C), the 3176 system automatically idles at 1000 rpm. It takes just a few minutes in the summer and a bit longer in the winter to warm up the mechanical engine, and for the 3176 engine to reduce engine rpm to the programmed low idle rpm.A load can be applied to the engine after normal oil pressure is reached and the water temperature gauge begins to rise. To get the vehicle in motion, use a gear that will result in a smooth, easy start without increasing engine speed above low idle or slipping the clutch. Engage the clutch smoothly. Interrupted and jerky clutch engagement put stress on the drive train and wastes fuel.Keep engine rpm (speed) at a minimum. Use just enough rpm to pick up the next gear. This technique is called progressive shifting. It can improve fuel consumption and will not harm the engine.Progressive Shifting
Drive line efficiency is best in the low to mid rpm range (1100 to 1600 rpm) of the engine due to reduced frictional losses of the engine, transmission and rear axles. When accelerating under normal level road conditions, the engine should be operated in this most efficient rpm range by using only enough power to pick up the next higher gear. This technique of upshifting at the lowest possible rpm is called progressive shifting.Progressive shifting also reduces the time to accelerate to the desired vehicle speed. Top gear is reached sooner because engine rpm does not have to fall off as far to synchronize the gears of the transmission. The key to progressive shifting is to use minimum rpm, minimum power and upshift early while accelerating the truck.The 3176 can be programmed to limit engine acceleration above pre-programmed engine rpm settings. This feature encourages the operator to practice progressive shifting techniques.Refer to Driving Techniques for Maximum Fuel Economy, form LEDT5092 for more information.Cruising Speed
It's a simple fact that the faster a vehicle is driven, the more fuel it will consume. A few miles per hour (kilometers per hour) can make a significant difference in fuel economy.Increasing cruising speed from 55 to 65 mph (88 to 104 km/h) will increase fuel consumption of a typical class 8 truck approximately 1.0 mpg (0.4 km/L). A practice of

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