101606-0280 ZEXEL 9 400 615 413 BOSCH INJECTION-PUMP ASSEMBLY 9400615413 1016060280 8976019410


 

Information injection-pump assembly

BOSCH 9 400 615 413 9400615413
ZEXEL 101606-0280 1016060280
ISUZU 8976019410 8976019410
101606-0280 INJECTION-PUMP ASSEMBLY
Rating:
26
Buy INJECTION-PUMP ASSEMBLY 101606-0280 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-0280 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6571
3. GOVERNOR 105932-3670
4. SUPPLY PUMP 105230-1090
5. AUTOM. ADVANCE MECHANIS 105690-0280
6. COUPLING PLATE 105661-1170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7743
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 16.2(165)/19.6(200)
13. NOZZLE-HOLDER 105041-2082
14. NOZZLE
15. NOZZLE SET 105019-2190

Include in #1:

101606-0280 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 413 9400615413
ZEXEL 101606-0280 1016060280
ISUZU 8976019410 8976019410


Zexel num
Bosch num
Firm num
Name
101606-0280 
101606-0410 
9 400 615 413 
8976019410  ISUZU
INJECTION-PUMP ASSEMBLY
6HL1-N * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8620
Overflow valve opening pressure kPa   206 172 240
Overflow valve opening pressure kgf/cm2   2.1 1.75 2.45
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   14.5
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   133.5 131.9 135.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   15.5 14.2 16.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(14.5)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   133.5 132.5 134.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   [R1+0.85 ]+0.05-0 .15
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   127.5 124.3 130.7
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101606-0280
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=P02
----------

Timer adjustment

Test data 101606-0280
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1.5+-0.2mm N2=800r/min C2=(8)deg t1=2--sec. t2=2--sec.
----------
N1=1300++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=8+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 101606-0280
F:Full speed I:Idle (1)Stopper bolt setting (2)Use the pin at R = aa (3)Viewed from feed pump side.
----------
aa=35mm
----------
a=10deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101606-0280
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=45mm
----------
a=12.5deg+-5deg b=40deg+-5deg

0000001501 RACK SENSOR

Test data 101606-0280
Rack sensor adjustment 1. Flange type rack sensor (rack sensor adjustment -5*20) (1)These types of rack sensors do not need adjustment. Confirm the performance with the following procedures. (2)Mount the rack sensor main body to the pump main body. (3)Fix the pump lever at full. (4)At supply voltage V1, pump speed N1 and rack position Ra, confirm that the amp's output voltage is Vist. (5)Move the pump lever two or three times. (6)Set again to full. (7)Confirm that the amplifier output voltage is Vist. (8)Fix the caution plate to the upper part of the rack sensor. (For those without the caution plate instructions, make sure the nameplate of the rack sensor carries the "Don't hold here" caution.) (9)Apply red paint to the rack sensor mounting bolts (2 places).
----------
V1=5+-0.01V N1=850r/min Ra=R1(14.5)mm Vist=3.74+-0.28V
----------

Timing setting

Test data 101606-0280
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=6deg
----------
a=(160deg)




Information:


Do not exceed 240°F (116°C) maximum engine oil temperature at any time.Do not exceed 2300 rpm in any situation. Overspeeding can result in serious damage to your engine.Operation of the engine over 2300 rpm will cause the Electronic system to activate the CHECK ENGINE lamp, indicating engine overspeed.
No special skills are required to operate a vehicle with a BrakeSaver. However, it requires the operator to observe the engine speed and the BrakeSaver oil temperature.
The BrakeSaver should not be used as a primary or service brake. The BrakeSaver is not an emergency or quick stop brake. Use the service brakes for quick stops.
The BrakeSaver provides auxiliary braking to slow the truck and to control speed on long grades. Governing the deceleration or downhill speed of a vehicle by using the BrakeSaver results in reduced wear on brake linings and brake drums. It helps save the service brakes for emergency stopping requirements.Braking effort is a direct function of engine speed. The greater the engine speed the greater the braking effort. This applies to all engines, especially those with slower speed economy ratings.The BrakeSaver utilizes the engine oil and cooling systems, which eliminates the need for auxiliary oil or cooling systems.Scheduled maintenance on the BrakeSaver, or additional engine maintenance, is not required.Trucks equipped with the BrakeSaver require an additional amount of engine lubricating oil. Refer to the Refill Capacities chart in this publication for proper amount of oil required for a BrakeSaver equipped engine.Manual Control
The hand-operated control lever is usually mounted on the steering column. It provides a smooth modulated application of the BrakeSaver for desired retarding of the vehicle up to 2300 engine rpm.This controlled modulation of the BrakeSaver is especially desirable on slippery roads. Increasing or decreasing the BrakeSaver action is accomplished by moving the control lever. Actuating the manual Brakesaver control will deactivate the Electronic engines' Cruise Control or PTO control.Automatic Control
The mode selector switch must be in the AUTOMATIC MANUAL position and the Electronic system Cruise Control ON/OFF switch must be in the OFF position for automatic control.In this mode, the BrakeSaver will automatically be applied when the clutch is engaged and the accelerator pedal is released.The BrakeSaver will automatically shut off when the clutch is disengaged or when the accelerator pedal is depressed. It will engage again when the clutch is re-engaged and the accelerator pedal is released.Gauges
The BrakeSaver CONTROL AIR PRESSURE gauge indicates the pressure at the BrakeSaver control valve. Air pressure should not exceed 50 psi (345 kPa).If the indicator shows reduced or no pressure, the BrakeSaver may not provide any braking effort. Stop the vehicle or operate at a reduced speed.Control vehicle stopping with proper downshifting and service brakes until proper repairs are made.The BrakeSaver oil temperature gauge indicator should register in the NORMAL (GREEN) range, 240°F (116°C). If the indicator moves to the RED range, move the BrakeSaver manual control lever to the OFF position.Operate the vehicle with the service brakes only, or stop the vehicle and let the engine idle until

Have questions with 101606-0280?





Group cross 101606-0280 ZEXEL

Isuzu 

9 400 615 409 
8976004970 
INJECTION-PUMP ASSEMBLY
6HH1-S
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8943922192 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 612 115 
8943922193 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 611 260 
8976006300 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 615 410 
1156033580 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 612 263 
1156034120 
INJECTION-PUMP ASSEMBLY
6BG1MTCX
9 400 612 533 
1156034121 
INJECTION-PUMP ASSEMBLY
6BG1MTCX
9 400 612 657 
1156034122 
INJECTION-PUMP ASSEMBLY
6BG1MTCX
9 400 612 206 
1156034190 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 615 411 
8976019390 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 412 
8976019400 
INJECTION-PUMP ASSEMBLY
6HL1-N
101606-0280  

101606-0410 
9 400 615 413 
8976019410 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 414 
8976019420 
INJECTION-PUMP ASSEMBLY
6HL1-N
Back to top