101606-0250 ZEXEL 9 400 612 206 BOSCH INJECTION-PUMP ASSEMBLY 9400612206 1016060250 1156034190


 

Information injection-pump assembly

BOSCH 9 400 612 206 9400612206
ZEXEL 101606-0250 1016060250
ISUZU 1156034190 1156034190
101606-0250 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101606-0250 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-0250 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6750
3. GOVERNOR 105411-1901
4. SUPPLY PUMP 105220-6240
5. AUTOM. ADVANCE MECHANIS 105644-0560
6. COUPLING PLATE 105664-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4170
11. Nozzle and Holder 1-15300-331-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4361
14. NOZZLE 105025-0290
15. NOZZLE SET

Include in #1:

101606-0250 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 612 206 9400612206
ZEXEL 101606-0250 1016060250
ISUZU 1156034190 1156034190


Zexel num
Bosch num
Firm num
Name
101606-0250 
9 400 612 206 
1156034190  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   102.5 101 104
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   61.3 61.3
Boost pressure mmHg   460 460
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.9+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   9.2++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 100 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-0.35
Boost pressure kPa   34.7 30.7 38.7
Boost pressure mmHg   260 230 290
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(9)
Boost pressure kPa   48 41.3 54.7
Boost pressure mmHg   360 310 410
Timer adjustment
Pump speed r/min   1300++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1300.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   5.5 5.5 5.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101606-0250
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL
----------
K=8 BCL=0.35+-0.1mm
----------

Speed control lever angle

Test data 101606-0250
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 101606-0250
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=32deg+-5deg b=(55deg)

0000001501 TAMPER PROOF

Test data 101606-0250
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 101606-0250
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(60deg)




Information:

Driver Techniques
The manner in which a vehicle is driven can have a dramatic effect on fuel consumption. Operators can maximize fuel economy and engine life by practicing the techniques of using minimum power and low engine rpm. The following tips can optimize fuel economy by making maximum use of the potential efficiency of the engine and vehicle.The Electronic system can be programmed to ensure that the engine and vehicle are operated within specific limits for maximum fuel economy. (Refer to topic, Customer Specified Parameters, in this publication for information.)Caterpillar engines are designed to operate at lower engine rpm (speed) and have demonstrated excellent fuel savings and longer service life when operated in this manner.Starting Out
This truck engine does not require long warm-up times that waste fuel. Below 40°F (5°C), the Electronic system automatically idles at 1000 rpm. It takes just a few minutes in the summer and a bit longer in the winter to warm up the mechanical engine, and for the Electronic engine to reduce engine rpm to the programmed low idle rpm.A load can be applied to the engine after normal oil pressure is reached and the water temperature gauge begins to rise. To get the vehicle in motion, use a gear that will result in a smooth, easy start without increasing engine speed above low idle or slipping the clutch. Engage the clutch smoothly. Interrupted and jerky clutch engagement put stress on the drive train and wastes fuel.Keep engine rpm (speed) at a minimum. Use just enough rpm to pick up the next gear. This technique is called progressive shifting. It can improve fuel consumption and will not harm the engine.Progressive Shifting
Drive line efficiency is best in the low to mid rpm range (1100 to 1600 rpm) of the engine due to reduced frictional losses of the engine, transmission and rear axles. When accelerating under normal level road conditions, the engine should be operated in this most efficient rpm range by using only enough power to pick up the next higher gear. This technique of upshifting at the lowest possible rpm is called progressive shifting.Progressive shifting also reduces the time to accelerate to the desired vehicle speed. Top gear is reached sooner because engine rpm does not have to fall off as far to synchronize the gears of the transmission. The key to progressive shifting is to use minimum rpm, minimum power and upshift early while accelerating the truck.The Electronic system can be programmed to limit engine acceleration above pre-programmed engine rpm settings. This feature encourages the operator to practice progressive shifting techniques.Refer to Driving Techniques for Maximum Fuel Economy, LEDT5092, for more information.Cruising Speed
It's a simple fact that the faster a vehicle is driven, the more fuel it will consume. A few miles per hour (kilometers per hour) can make a significant difference in fuel economy.Increasing cruising speed from 55 to 65 mph (88 to 104 km/h) will increase fuel consumption of a typical class 8 truck approximately 1.0 mpg (0.4 km/L). A practice

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