101606-0182 ZEXEL 9 400 612 946 BOSCH INJECTION-PUMP ASSEMBLY 9400612946 1016060182 1156034151


 

Information injection-pump assembly

BOSCH 9 400 612 946 9400612946
ZEXEL 101606-0182 1016060182
ISUZU 1156034151 1156034151
101606-0182 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101606-0182 zexel genuine, new aftermarket engine parts with delivery

Service parts 101606-0182 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6690
3. GOVERNOR 105411-1882
4. SUPPLY PUMP 105220-6240
5. AUTOM. ADVANCE MECHANIS 105644-0560
6. COUPLING PLATE 105661-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4170
11. Nozzle and Holder 1-15300-331-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4361
14. NOZZLE 105025-0290
15. NOZZLE SET

Include in #1:

101606-0182 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 946 9400612946
ZEXEL 101606-0182 1016060182
ISUZU 1156034151 1156034151


Zexel num
Bosch num
Firm num
Name
101606-0182 
9 400 612 946 
1156034151  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 127 127
Overflow valve opening pressure kgf/cm2   1.3 1.3 1.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   98.5 97 100
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   68 68
Boost pressure mmHg   510 510
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.4+-0.5
Pump speed r/min   415 415 415
Average injection quantity mm3/st.   9 7.7 10.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   11.1++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 105 115
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-0.35
Boost pressure kPa   40 37.3 42.7
Boost pressure mmHg   300 280 320
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.9)
Boost pressure kPa   54.7 48 61.4
Boost pressure mmHg   410 360 460
Timer adjustment
Pump speed r/min   1300++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1300.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   5.5 5.5 5.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101606-0182
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL
----------
K=9 BCL=0.35+-0.1mm
----------

Speed control lever angle

Test data 101606-0182
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=23deg+-5deg

Stop lever angle

Test data 101606-0182
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=32deg+-5deg b=(55deg)

Timing setting

Test data 101606-0182
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(60deg)




Information:

Literature Information
This manual contains safety, operation instructions, lubrication and maintenance information. Read - study - and keep it with the truck literature and engine information.Some photographs or illustrations in this publication show details or attachments that may be different from your engine. Guards and covers may have been removed for illustrative purposes.Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this publication.Whenever a question arises regarding your engine, or this publication, please consult your Caterpillar dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning labels used on the engine.Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.Operation
Operating techniques outlined in this publication are basic. This manual will assist you with developing the skills and techniques required to operate your engine more efficiently and economically.The operation section is a reference for operators. Photographs and illustrations guide the operator through correct procedures of inspecting, starting, operating and stopping the engine. This section also includes a discussion of gauges, protection devices, lifting and storage information.Maintenance
The maintenance section is a guide to engine care. The illustrated, step-by-step instructions are grouped by Preventive Maintenance servicing intervals. Items in the Maintenance Schedule are referenced to detailed instructions that follow.Recommended service should always be performed at the interval that occurs first (i.e. fuel consumption figure, distance [odometer] traveled or service hours).Under very severe, dusty or freezing cold operating conditions, more frequent maintenance than is specified in the Maintenance Schedule may be necessary. Refer to the Severe Service Application topics in this publication for the information.Maintenance Intervals
Perform maintenance on items at multiples of the original requirement. The maintenance interval for each item listed in the Maintenance Schedule is primarily based on the item and its relationship to either engine speed or load.We recommend that a maintenance record be maintained as part of the engine's permanent record. See the Maintenance Records section of this publication for information regarding documents that are generally accepted as proof of maintenance or repair.Your authorized Caterpillar dealer can assist you in tailoring your Maintenance Schedule to meet the needs of your operating environment.Overhaul
Major engine repair such as overhaul is not covered in this manual. Major repairs are best left to the trained personnel of an authorized Caterpillar dealer.Your Caterpillar dealer offers a variety of options regarding overhaul programs. Contact your dealer for information regarding these options.If you experience a major engine failure which necessitates removal of the engine from the chassis, there are numerous overhaul options available from your Caterpillar dealer.Engine Description
The engines described in this publication are the 3406 ATAAC Diesel Truck engines equipped with Electronic or Mechanical fuel systems.They are designed primarily for on-highway heavy duty applications.Engine Storage
For general information, refer to the Engine Lifting & Storage topic. For complete engine storage information refer to Special Instruction SEHS9031, Storage Procedure for Caterpillar Products.

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Group cross 101606-0182 ZEXEL

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INJECTION-PUMP ASSEMBLY
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9 400 611 518 
1156033430 
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6BG1-T
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INJECTION-PUMP ASSEMBLY

Isuzu 

101606-0182  
9 400 612 946 
1156034151 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 615 408 
8976004960 
INJECTION-PUMP ASSEMBLY
6HH1-S
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