101606-0012 ZEXEL 9 400 615 401 BOSCH INJECTION-PUMP ASSEMBLY 9400615401 1016060012 8943921082


 

Information injection-pump assembly

BOSCH 9 400 615 401 9400615401
ZEXEL 101606-0012 1016060012
ISUZU 8943921082 8943921082
101606-0012 INJECTION-PUMP ASSEMBLY
Rating:
61
Buy INJECTION-PUMP ASSEMBLY 101606-0012 zexel genuine, new aftermarket engine parts with delivery

Include in #2:

Cross reference number

BOSCH 9 400 615 401 9400615401
ZEXEL 101606-0012 1016060012
ISUZU 8943921082 8943921082


Zexel num
Bosch num
Firm num
Name
101606-0012 
9 400 615 401 
8943921082  ISUZU
INJECTION-PUMP ASSEMBLY
6HH1 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.9
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   71 69.4 72.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.9)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   71 70 72
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.45
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   87.5 83.5 91.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   57 53.8 60.2
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   125 125 133
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-0012
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=K77
----------

Speed control lever angle

Test data 101606-0012
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=35mm
----------
a=14deg+-5deg b=35deg+-3deg

Stop lever angle

Test data 101606-0012
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=46.5mm
----------
a=34.5deg+-5deg b=40deg+-5deg

0000001501 AIR CYLINDER

Test data 101606-0012
(a) Air cylinder (b) Speed lever (c) Lock nut 1. Air cylinder adjustment procedure (1)Fix the speed lever (b) at the idle side. (2)Screw in the air cylinder (a) (3)Set the clearance between the speed lever (b) and the air cylinder (a) to approximately L1.
----------
L1=1mm
----------

Timing setting

Test data 101606-0012
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(160deg)




Information:

Fuel System Information
Use only fuel as recommended in this section.
Fill the fuel tank at the end of each day of operation to drive out moist air and to prevent condensation. Do not fill the tank to the top. Fuel expands as it gets warm and may overflow. Do not fill the fuel filters with fuel before installing them. Contaminated fuel will cause accelerated wear to the fuel system parts.
Fuel Tanks
Drain the water and sediment from any fuel storage tank weekly, at the oil change period, and before it is refilled. This will help prevent water and/or sediment from being pumped from the fuel storage tank into the engine fuel tank.Fuel tanks should contain some provision for draining water and sediment from the bottom of the fuel tanks. Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel supply pipe. This water and sediment should be drained at each oil change. Do not use fuel tanks with supply lines that take fuel directly from the bottom of the tank.Fuel Lines
The fuel return line should deposit fuel at the top of the tank opposite the supply connection. This allows the engine to get warm (not hot) fuel from the tank. It also allows air to escape from the return fuel without being pulled back into the engine. If hot fuel must return to the tank, a fuel cooler is required.Avoid sharp angles and use as few fittings and connections as possible. Moisture in the fuel will tend to collect and freeze at low points in the fuel lines. Fuel lines should travel the most direct route to the engine compartment.Do not use galvanized fittings in the fuel lines. Size fuel lines so they do not exceed maximum fuel transfer pump inlet restriction and fuel return line restriction specifications.Fuel Filters
A primary fuel filter and/or water separator is recommended and should be installed between the fuel tank and the engine fuel inlet.After changing the fuel filter(s), always prime the fuel system (if equipped with a priming pump) to remove air bubbles from the system.Fuel Recommendations
Caterpillar Diesel Engines are capable of burning a wide range of distillate fuels. The use of clean, stable blends of distillate fuel which meet the following requirements will provide quality engine service life. The fuels recommended for use in Caterpillar engines are normally No.2-D diesel fuel and No.2 fuel oil, although No. 1 grades are acceptable. The following fuel specifications are some of the worldwide fuels which also meet the requirements. The following fuel characteristics should be considered when procuring fuel for use in Caterpillar diesel engines.Cetane Number
The minimum cetane number required for average starting conditions for the direct injection engine is 40. A higher cetane value may be required for high altitude operation or cold weather starting.Filterability
Clean fuels should have no more than 0.1% of sediment and water. Storage of fuel for extended periods of time can cause fuel oxidation with solids forming, causing filtering problems.Pour Point
The pour

Have questions with 101606-0012?





Group cross 101606-0012 ZEXEL

Isuzu 

 
8943906053 
INJECTION-PUMP ASSEMBLY
6HH1-N
 
8943906054 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8943906056 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 611 702 
8943906057 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8943921080 
INJECTION-PUMP ASSEMBLY
6HH1
 
8943921081 
INJECTION-PUMP ASSEMBLY
6HH1
101606-0012  
9 400 615 401 
8943921082 
INJECTION-PUMP ASSEMBLY
6HH1
 
8943925360 
INJECTION-PUMP ASSEMBLY
6HH1-C
 
8943925361 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8943925363 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 703 
8943925364 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8943925370 
INJECTION-PUMP ASSEMBLY
6HH1-N
 
8943925371 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8943925373 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 402 
8943925374 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8943927080 
INJECTION-PUMP ASSEMBLY
6HE1-TCN
9 400 615 403 
8943927081 
INJECTION-PUMP ASSEMBLY
6HE1-TCN
 
8943928370 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8943928371 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 704 
8943928372 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8943928380 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8943928381 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 611 705 
8943928382 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8943928390 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8943928391 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 615 404 
8943928392 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8943928400 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8943928401 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 405 
8943928402 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8976000010 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8976000012 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 515 
8976000013 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 706 
8976000014 
INJECTION-PUMP ASSEMBLY
6HL1-S
Back to top