101605-9890 ZEXEL 9 400 615 394 BOSCH INJECTION-PUMP ASSEMBLY 9400615394 1016059890 3436104010


 

Information injection-pump assembly

BOSCH 9 400 615 394 9400615394
ZEXEL 101605-9890 1016059890
MITSUBISHI-HEAV 3436104010 3436104010
101605-9890 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 400 615 394 9400615394
ZEXEL 101605-9890 1016059890
MITSUBISHI-HEAV 3436104010 3436104010


Zexel num
Bosch num
Firm num
Name
101605-9890 
9 400 615 394 
3436104010  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   98 97 99
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   113 113
Boost pressure mmHg   850 850
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12.5 11.2 13.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110 120
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   R1-1.2
Boost pressure kPa   26.7 21.4 32
Boost pressure mmHg   200 160 240
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   R1(10.8)
Boost pressure kPa   100 100 100
Boost pressure mmHg   750 750 750

Test data Ex:

Governor adjustment

Test data 101605-9890
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting (7)Rack difference between N = N1 and N = N2
----------
K=13 BCL=1.2+-0.1mm N1=900r/min N2=700r/min
----------

Speed control lever angle

Test data 101605-9890
F:Full speed I:Idle S:Stop
----------

----------
a=35deg+-3deg b=22deg+-5deg c=2deg+-5deg

Stop lever angle

Test data 101605-9890
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)(Seal at delivery.) (3)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101605-9890
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

If equipped, the PEEC system is capable of being programmed for several customer specified parameters. These parameters are generally programmed so the vehicle will achieve optimum fuel efficiency and operator convenience.The standard engine includes the features of programmable low idle and top engine limiting (TEL). Cruise control, PTO governing, vehicle speed limiting, low and high gears engine rpm limiting (progressive shift control), retarder coast/latch and idle shutdown timer are also available depending on OEM truck configurations.Low idle and top engine rpm limits are customer programmable to promote maximum fuel efficiency. The 3406B PEEC system allows the owner to select power ratings within a "family" to more efficiently match the vehicle to the application.The customer specified parameters and a brief explanation of each are as follows:1. Engine Power Rating - The 3406B PEEC engine is designed to provide full rated power over a large range of engine speeds. For example, the Caterpillar 3406B PEEC Truck Engine ratings for the 1991 1 are: * 310 hp (231 kw) @ 1800 rpm* 310 hp (231 kw) @ 1900 rpm* 330 hp (246 kW) @ 1800 rpm* 350 hp (261 kW) @ 1800 rpm* 350 hp (261 kW) @ 1800 rpm (Multi-torque)* 400 hp (298 kW) @ 1800 rpm* 425 hp (317 kW) @ 1800 rpm* 425 hp (317 kW) @ 1900 rpm* 460 hp (343 kW) @ 1800 rpm* 350 hp (261 kW) @ 2000 rpm* 400 hp (298 kW) @ 2000 rpm* 425 hp (317 kW) @ 2000 rpm* 460 hp (343 kw) @ 1900 rpm*Since EPA, CARB and Canadian emission regulations are identical for 1990 and 1991, no 49-state ratings are required. 2. Vehicle Identification Number - The owner's description, or unit number of the vehicle. 3. PTO Vehicle Speed Limit (PTO VSL) - Maximum vehicle speed at which the PTO Governor will function.4. PTO Engine RPM Limit (PTO RPM) - Maximum engine rpm attainable using the CRUISE CONTROL switches while the vehicle is operated below the PTO VSL (generally used for maximum rpm limit for overnight idling). 5. Low Gears #1 RPM Limit (LoGr #1) - The rpm at which the engine is limited in the lowest gears.6. Low Gears #2 RPM Limit (LoGr #2) - The rpm at which the engine is limited in a secondary gear range.7. Low Gears Turn Off Speed (LoGr Off Limits) - The vehicle speeds at which LoGr #1 and LoGr #2 turn off. 8. High Gears rpm Limit (HiGr rpm) - The rpm at which the engine is limited in the higher gears (generally used to encourage shifting into higher gears).9. High Gear Turn On Speed (HiGr On) - The vehicle speed at which High Gear rpm is in effect.10. Top Engine Limit (TEL) - Maximum allowable engine rpm generally set at rated rpm [rpm at which maximum power is developed] plus (+) 20 rpm. 11. Engine rpm at Vehicle Speed Limit (Eng rpm at VSL) - The engine rpm achieved in high (top) gear at VSL. Interruption of the

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