101605-9860 ZEXEL 9 400 613 000 BOSCH INJECTION-PUMP ASSEMBLY 9400613000 1016059860 16712z5515

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 000 9400613000

ZEXEL 101605-9860 1016059860

NISSAN-DIESEL 16712Z5515 16712z5515

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Buy INJECTION-PUMP ASSEMBLY 101605-9860 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-9860 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3860

3. GOVERNOR 105420-0810

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0391

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6690

11. Nozzle and Holder 16600-Z5519

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4650

14. NOZZLE

105015-6380

15. NOZZLE SET

Include in #1:

101401-7141 as _

101605-9860 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 000 9400613000

ZEXEL 101605-9860 1016059860

NISSAN-DIESEL 16712Z5515 16712z5515

Zexel num

Bosch num

Firm num

Name

101605-9860

9 400 613 000

16712Z5515 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FE6 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 9.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 65.2 63.2 67.2

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.3+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8.5 6.7 10.3

Max. variation between cylinders % 0 -12 12

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Load control lever's full position (2)Variable speed specification. (3)Speed control lever full position (4)Minimum - maximum speed specification (5)Target notch: K (6)Tolerance for racks not indicated: +-0.05mm. (7)Set idle sub-spring (8)Rack difference between N = N1 and N = N2 (9)Load lever at stop
----------
K=9 N1=750r/min N2=350r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the speed at aa, set the stopper bolt (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=950r/min bb=750r/min
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a=5deg+-5deg b=25deg+-5deg c=8deg+-5deg

0000000901

F:Full load I:Idle S:Stop (1)Rack position aa or less, pump speed bb (2)Without return spring
----------
aa=6.8mm bb=0r/min
----------
a=(15deg)+-5deg b=(30deg)+-5deg c=(1deg)+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=C a3=- r1=750r/min r2=750r/min r3=- Q1=73.8+-2mm3/st Q2=63.3+-2mm3/st Q3=- c1=+-3% c2=+-3% c3=- a4=19 a5=18 a6=15 r4=950r/min r5=900r/min r6=750r/min

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Serial Number Plate
Located on the right rear side of the cylinder block.Information Plate
Located on the valve cover.Reference Numbers
Chassis Serial No.____________________ Engine Model____________________ Engine Serial No____________________ Performance Specification No.____________________ Fuel Filter No.____________________ Lubrication Oil Filter Element No.____________________ Auxiliary Oil Filter Element No.____________________ Supplemental Coolant Additive Maintenance Element No.____________________ Supplemental Coolant Additive Precharge Element No.____________________ Air Cleaner Element No.____________________ Fan Belt No.____________________ Alternator Belt No.____________________Ordering Parts
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your investment in Caterpillar engines.When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When services is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the 9L6531 Information Plate located on the valve cover.Discuss the problem with the dealer, such as; when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.