Information injection-pump assembly
BOSCH
F 019 Z10 989
f019z10989
ZEXEL
101605-9851
1016059851
MITSUBISHI-HEAV
3436122030
3436122030

Rating:
Service parts 101605-9851 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Cross reference number
BOSCH
F 019 Z10 989
f019z10989
ZEXEL
101605-9851
1016059851
MITSUBISHI-HEAV
3436122030
3436122030
Zexel num
Bosch num
Firm num
Name
101605-9851
F 019 Z10 989
3436122030 MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K-T K 14BE INJECTION PUMP ASSY PE6A PE
S6K-T K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d]
1404 Test oil ISO4113 or {SAEJ967d]
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5720
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.5
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
84.5
83.5
85.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
5.9+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
12
10.7
13.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
D
Rack position
9.6++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
55
55
60
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)The torque control spring must does not have a set force.
(5)Idle sub spring setting: L1.
----------
K=5 L1=3.8+-0.1mm
----------
----------
K=5 L1=3.8+-0.1mm
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Set the pump speed at aa
(2)When pump speed set at bb
(3)Stopper bolt setting
----------
aa=920r/min bb=760r/min
----------
a=(4deg)+-5deg b=(14deg)+-5deg c=(5deg)+-5deg
----------
aa=920r/min bb=760r/min
----------
a=(4deg)+-5deg b=(14deg)+-5deg c=(5deg)+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)Hold the boss against the stop side
----------
----------
a=53deg+-5deg b=26.5deg+-5deg c=(9deg)
----------
----------
a=53deg+-5deg b=26.5deg+-5deg c=(9deg)
Timing setting

(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(60deg)
----------
----------
a=(60deg)
Information:
The engine can be turbocharged and jacket water aftercooled (TA), or turbocharged and air-to-air aftercooled (ATAAC) with direct fuel injection.The 3406B PEEC is an electronically controlled, mechanically actuated unit injector diesel engine. Timing advance is achieved by precise control of injector firing. Engine speed is controlled by adjusting the firing duration. A pulse wheel provides information to the fuel cooled ECM (Electronic Control Module) for detection of cylinder position and engine speed.The programmable electronic engine control (PEEC) system was designed to provide electronic governing, automatic air-fuel ratio control, torque rise shaping, injection timing control and system diagnostics. Additional benefits such as cruise control, vehicle speed limiting, low and high gears engine rpm limiting (progressive shift engine speed control), PTO governor, data link and multi-torque ratings provide for additional engine fuel economy, driver comfort and serviceability.The fuel system is a mechanically actuated, electronically controlled unit injector combining the pumping, electronic fuel metering and injecting elements in a single unit to produce higher injection pressures. High injection pressures help to reduce fuel consumption and particulate emissions.The use of this type of unit injector provides total electronic control of injection timing. The injection timing is varied as a function of engine operating conditions. This optimizes the engine's performance for starting, emissions, noise, fuel consumption and driveability.A full range electronic governor controls the fuel injection pump output to maintain the engine rpm desired by the PEEC system. The governor functions like the Caterpillar mechanical governor in the mid-range, but includes additional features. These include programmable isochronous low idle and 20 rpm governor overrun.Individual injection pumps, one for each cylinder, meter and pump fuel under high pressure to an injection valve for eacy cylinder. Automatic timing advance provides the best fuel injection timing over the full range of engine speed.The 3406B PEEC has built-in diagnostics to assure that all components are functioning and operating properly. In the event of a system component deviation from programmed limits, the operator will be alerted to the condition by a dashboard mounted "Check Engine" light.A Caterpillar service tool is required to read the numerical code of the faulty component. Intermittent faults are logged and stored in the system memory.The cooling system consists of a gear driven centrifugal pump, with one thermostat which regulates the engine coolant temperature, an oil cooler and a radiator incorporating a shunt system.The engine lubricating oil, which is both cooled and filtered, is supplied by a gear-type pump. Bypass valves provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high, or if either the oil cooler or the oil filter elements should become plugged. Multi-Torque Rating (if equipped)This feature provides higher torque levels and better fuel economy while in top gear only. The 3406B PEEC electronics is able to determine when the vehicle is in top gear by calculating the engine rpm/vehicle speed ratio. A ratio of less than 26.6 will provide higher torque.Example: 1450 rpm/60 mph (96 km/h)=24.2The benefits of Multi-Torque are: * driver feel* less shifting
Have questions with 101605-9851?
Group cross 101605-9851 ZEXEL
Daewoo
Dpico
Daewoo
Mitsubishi-Heav
101605-9851
F 019 Z10 989
3436122030
INJECTION-PUMP ASSEMBLY
S6K-T
S6K-T