101605-9840 ZEXEL 9 400 615 393 BOSCH INJECTION-PUMP ASSEMBLY 9400615393 1016059840 3436112040


 

Information injection-pump assembly

BOSCH 9 400 615 393 9400615393
ZEXEL 101605-9840 1016059840
MITSUBISHI-HEAV 3436112040 3436112040
101605-9840 INJECTION-PUMP ASSEMBLY
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Service parts 101605-9840 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8530
3. GOVERNOR 105419-3260
4. SUPPLY PUMP 105220-5581
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5210
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-1180
15. NOZZLE SET

Include in #1:

101605-9840 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 393 9400615393
ZEXEL 101605-9840 1016059840
MITSUBISHI-HEAV 3436112040 3436112040


Zexel num
Bosch num
Firm num
Name
101605-9840 
9 400 615 393 
3436112040  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   93.5 92.5 94.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.7+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-9840
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)The torque control spring must does not have a set force. (5)Set idle sub-spring
----------
K=5
----------

Speed control lever angle

Test data 101605-9840
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=915r/min bb=750r/min
----------
a=(6deg)+-5deg b=(14deg)+-5deg c=(5deg)+-5deg

Stop lever angle

Test data 101605-9840
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side
----------

----------
a=53deg+-5deg b=26.5deg+-5deg c=(9deg)

Timing setting

Test data 101605-9840
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

This manual contains safety, operation instructions, lubrication and maintenance information.Some photographs or illustrations in this publication show details or attachments that may be different from your engine. Guards and covers may have been removed for illustrative purposes.Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this publication.Read - study - and keep it handy. Whenever a question arises regarding your engine, or this publication, please consult your Caterpillar dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning labels used on the engine.Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.Operation
Illustrations guide the operator through correct procedures of checking, starting, operating and stopping the engine.The operation section is a reference for the new operator and a refresher for the experienced one.The operating sections outlined in this publication are organized to assist you with developing the skills and techniques required to operate your engine more efficiently and economically.Maintenance
The maintenance section is a guide to equipment care. The illustrated, step-by-step instructions are grouped by Preventive Maintenance servicing intervals. Items in the "Maintenance Management Schedule" are referenced to detailed instructions that follow.The "Maintenance Management Schedule" items are organized for a Preventive Maintenance Program.If the Preventive Maintenance Program is followed, a periodic tune-up is not required. The implementation of a Preventive Maintenance Management Program should minimize operating costs through cost avoidances resulting from reductions in unscheduled downtime and failures.Maintenance Intervals
The service interval for each item listed in the "Maintenance Management Schedule" is primarily based on the item and its relationship to either engine speed or load.We recommend that these schedules be reproduced for ease of inspection. We also recommend that a maintenance record be maintained as part of the equipment's permanent record.See the "Maintenance Log" section of this publication for information regarding documents that are generally accepted as proof of maintenance or repair.Your authorized Caterpillar dealer can assist you in tailoring your schedule to meet the needs of your operating environment.

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Group cross 101605-9840 ZEXEL

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9 400 615 393 
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