101605-9680 ZEXEL 9 400 611 441 BOSCH INJECTION-PUMP ASSEMBLY 9400611441 1016059680 167004k001


 

Information injection-pump assembly

BOSCH 9 400 611 441 9400611441
ZEXEL 101605-9680 1016059680
NISSAN-DIESEL 167004K001 167004k001
101605-9680 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101605-9680 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-9680 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9120
3. GOVERNOR 105921-9660
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-7721
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4840
11. Nozzle and Holder 16600-4K000
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4650
14. NOZZLE 105025-1820
15. NOZZLE SET

Include in #1:

101605-9680 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 441 9400611441
ZEXEL 101605-9680 1016059680
NISSAN-DIESEL 167004K001 167004k001


Zexel num
Bosch num
Firm num
Name
101605-9680 
9 400 611 441 
167004K001  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   57.5 55.9 59.1
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   335 335 335
Average injection quantity mm3/st.   10.5 8.7 12.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.2)
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   57.5 56.5 58.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 75
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-9680
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=M66
----------

Speed control lever angle

Test data 101605-9680
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=39mm
----------
a=16.5deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 101605-9680
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=22mm
----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101605-9680
(1)Pump vertical direction (2)Position of gear's standard installation threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(60deg)




Information:

Fuel System Information
Use only fuel as recommended in this section.
Fill the fuel tank at the end of each day of operation to drive out moist air and to prevent condensation. Do not fill the tank to the top. Fuel expands as it gets warm and may overflow.Do not fill the fuel filters with fuel before installing them. Contaminated fuel will cause accelerated wear to the fuel system parts.
Fuel Tanks
Drain the water and sediment from any fuel storage tank weekly, at the oil change period, and before the fuel tank is refilled. This will help prevent water and/or sediment from being pumped from the fuel storage tank into the engine fuel tank.Fuel tanks should contain some provision for draining water and sediment from the bottom of the tanks.Some fuel tanks use supply pipes that allow water and sediment to settle below the end

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