101605-9460 ZEXEL 9 400 610 703 BOSCH INJECTION-PUMP ASSEMBLY 9400610703 1016059460 16712z5511


 

Information injection-pump assembly

BOSCH 9 400 610 703 9400610703
ZEXEL 101605-9460 1016059460
NISSAN-DIESEL 16712Z5511 16712z5511
101605-9460 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101605-9460 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-9460 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5510
3. GOVERNOR 105401-0900
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-1130
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6740
11. Nozzle and Holder 16600-Z5607
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4650
14. NOZZLE 105015-9170
15. NOZZLE SET

Include in #1:

101605-9460 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 703 9400610703
ZEXEL 101605-9460 1016059460
NISSAN-DIESEL 16712Z5511 16712z5511


Zexel num
Bosch num
Firm num
Name
101605-9460 
9 400 610 703 
16712Z5511  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6T45 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   69.5 67.5 71.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Boost pressure kPa   42 42
Boost pressure mmHg   315 315
Injection quantity adjustment_02
Adjusting point   C
Rack position   R1(8.6)
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   53 52 54
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   6.8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6.2 9.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   R1(8.6)
Boost pressure kPa   4.7 3.4 6
Boost pressure mmHg   35 25 45
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   (9.5)
Boost pressure kPa   28.7 28.7 28.7
Boost pressure mmHg   215 215 215

Test data Ex:

Governor adjustment

Test data 101605-9460
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation (at 0 boost pressure): L1 (4)Boost compensator stroke: BCL (5)Main spring setting (6)Set idle sub-spring
----------
K=13 L1=10.5+-0.1mm BCL=(0.9)mm
----------

Speed control lever angle

Test data 101605-9460
F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)When pump speed set at bb (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=6deg+-5deg b=20deg+-5deg c=5deg+-5deg

Stop lever angle

Test data 101605-9460
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001101

Test data 101605-9460
N:Normal B:When boosted (1)Rack position = aa (at boost pressure = bb)
----------
aa=10.5+-0.1mm bb=0kPa(0mmHg)
----------
a=(15deg) b=(25deg)

Timing setting

Test data 101605-9460
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:


Stopping the engine immediately after it has been working under load can result in overheating and accelerated wear of the engine components. Excessive temperatures in the turbocharger centerhousing will cause oil coking problems.
Prior to stopping an engine that is being operated at low loads, run the engine at low speed for 30 seconds before stopping. If the engine has been operating at high load, then it should be run at low speed for three to five minutes to reduce and stabilize internal engine coolant and oil temperatures before stopping. Avoiding hot engine shutdowns will maximize turbocharger shaft and bearing life. Make sure the Engine Stopping procedure is understood.Follow the engine stopping procedure outlined below to allow the engine to cool. Make sure the Engine Stopping procedure is understood.The engine may be shutdown in several ways. To manually stop the engine, refer to the following information and instructions. The engine is equipped with an Emergency Stop Push Button (ESPB) and an Engine Control Switch (ECS), which is OEM provided.Emergency Stop Procedure
Emergency stop controls are for EMERGENCY use ONLY. DO NOT use Emergency Stop Pushbutton (ESPB) for normal stopping procedure. Do NOT start the engine until the problem necessitating the emergency stop has been located and corrected.
The engine may be installed with an Emergency Stop Pushbutton. The Emergency Stop Pushbutton may be located on the front of the control panel. The Emergency Stop Pushbutton will cause immediate shutoff of fuel and/or air. Emergency shutoff controls (including any auxiliary Emergency Stop inputs) should only be used when an emergency exists, and not used to routinely stop the engine.* Emergency stops may be made through the Emergency Stop Pushbutton (ESPB). If the need for emergency engine shutdown occurs, Push the EMERGENCY STOP Pushbutton located on the control panel. This will activate the air and/or fuel shutoffs.* Reset the EMERGENCY STOP Pushbutton (pull out and rotate the button in the direction indicated on the button). Some EMERGENCY STOP Pushbuttons can be pulled out to reset, not requiring any rotation.Manual Fuel Shutoff
A manual shutdown shaft is provided to override the governor control of the engine. This shutdown will only move the fuel control linkage to the fuel OFF position to starve the engine of fuel. The engine will coast to a stop. Be sure to secure any external system components that have been operating to support the engine operation.Manual Stop Procedure
Follow the engine stopping procedure outlined below, to allow the engine to cool. Make sure the Engine Stopping procedure is clearly understood.1. Reduce engine speed to low idle.2. Disengage driven equipment or remove load from engine.3. Move governor control to increase engine speed to no more than half engine speed for two minutes.4. Reduce engine speed to low idle for five minutes to cool the engine and prevent oil coking problems in the turbocharger centerhousing.5. Depending on your control, stop the engine by turning the start switch to the OFF position or refer below to the governor controls that your engine may be equipped

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