101605-9292 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016059292


 

Information injection-pump assembly

ZEXEL 101605-9292 1016059292
101605-9292 INJECTION-PUMP ASSEMBLY
Rating:
54
Buy INJECTION-PUMP ASSEMBLY 101605-9292 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 101605-9292 1016059292


Zexel num
Bosch num
Firm num
Name
101605-9292 
 
  DPICO
INJECTION-PUMP ASSEMBLY
D1146 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   6-2-4-1- 5-3
Pre-stroke mm   4.6 4.55 4.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 6-2
deg.   60 59.5 60.5
Difference between angles 2
Cal 6-4
deg.   120 119.5 120.5
Difference between angles 3
Cal 6-1
deg.   180 179.5 180.5
Difference between angles 4
Cal 6-5
deg.   240 239.5 240.5
Difference between angles 5
Cal 6-3
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   88.5 86.5 90.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.7
Pump speed r/min   370 370 370
Average injection quantity mm3/st.   9 6 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101605-9292
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Main spring setting (4)Set idle sub-spring
----------
K=7
----------

Speed control lever angle

Test data 101605-9292
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=1deg+-5deg

Stop lever angle

Test data 101605-9292
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101605-9292
(1)Pump vertical direction (2)Camshaft's key groove position at No. 6 cylinder's beginning of injection. (3)- (4)-
----------

----------
a=(120deg)




Information:

Downhill
When cresting a hill, the decision of whether to use power or not on the downside of the hill must be made. Best fuel economy results from using minimum power to get back to speed after climbing a grade. However, care must be taken not to allow the engine to overspeed. This engine should not exceed 2300 rpm. The 3176 cruise control may use full engine power to return the truck to the cruise set speed if the engine was unable to maintain the set speed while climbing a hill. The cruise control should be turned off before cresting the top of a hill and light throttle used to regain vehicle speed on a downhill to minimize fuel consumption.If equipped with a Jake Brake exhaust brake, the engine should not exceed maximum braking rpm. Refer to "Jacobs Engine Brake" section of this manual.Saving Fuel On Hills
Rolling hills provide a great opportunity to reduce fuel consumption. Avoid downshifting on small hills. If a hill can be topped without downshifting, even if the engine lugs to the peak torque rpm (1100-1300), the truck should not be downshifted.On long grades that require one or more downshifts, let the 3176 engine lug back to the peak torque rpm. If road speed stabilizes with the engine running at or above peak torque rpm, remain in that gear. When going down hill, use gravity instead of engine power to regain vehicle speed.Long steep down grades should be anticipated. Vehicle speed should be reduced before cresting the top of a hill and proceeding down a long steep grade.The way to achieve maximum fuel efficiency, is to minimize the amount of braking that is used to maintain a safe vehicle speed.The engine's ability to hold the truck back increases with engine speed. A gear should be selected that runs the engine near the high engine rpm limit for long steep hills when braking is required.Speed reductions and future stops should be anticipated ahead of time to save fuel. Downshifts should be avoided and the amount of braking minimized to improve fuel consumption.Cruising Speed
It's a simple fact that the faster a vehicle is driven, the more fuel it will consume. A few miles per hour (kilometers per hour) can make a significant difference in fuel economy.Increasing cruising speed from 55 to 65 mph (88 to 104 km/h) will increase fuel consumption of a typical class 8 truck approximately 1.0 mpg (0.4 km/L). A practice of driving faster to increase stop time makes those stops very expensive.Cruising is the most common operating condition for most trucks and therefore, provides the greatest opportunity to benefit from operation in the most fuel efficient rpm range of the engine. A significant improvement in fuel economy can be realized by operating the truck in a gear that will keep the engine between 1400 and 1600 rpm.The 3176 can be programmed to limit vehicle speed and encourage operation in the highest gear during a cruising condition for optimum fuel economy.Cruise Control (CC)
The 3176

Have questions with 101605-9292?





Group cross 101605-9292 ZEXEL

F 019 Z10 507 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 610 695 
3436101040 
INJECTION-PUMP ASSEMBLY
S6K

Daewoo 

9 400 615 372 
 
INJECTION-PUMP ASSEMBLY
DB58

Nissan-Diesel 

9 400 611 996 
16790Z5602 
INJECTION-PUMP ASSEMBLY
FM6TA

Daewoo 

9 400 615 373 
 
INJECTION-PUMP ASSEMBLY
D1146T

Hyundai 

9 400 615 374 
 
INJECTION-PUMP ASSEMBLY
6D22
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
3436102040 
INJECTION-PUMP ASSEMBLY
S6K
 
3436102041 
INJECTION-PUMP ASSEMBLY
S6K

Hyundai 

9 400 615 375 
 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
16790Z5603 
INJECTION-PUMP ASSEMBLY
FE6T14

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
6D22
 
 
INJECTION-PUMP ASSEMBLY
D1146
 
 
INJECTION-PUMP ASSEMBLY
D1146
101605-9292  
 
 
INJECTION-PUMP ASSEMBLY
D1146
Back to top