Information injection-pump assembly
BOSCH
9 400 615 374
9400615374
ZEXEL
101605-9240
1016059240

Rating:
Service parts 101605-9240 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6(220)
15.
NOZZLE SET
Include in #1:
101605-9240
as INJECTION-PUMP ASSEMBLY
Include in #2:
104749-5362
as _
Cross reference number
BOSCH
9 400 615 374
9400615374
ZEXEL
101605-9240
1016059240
Zexel num
Bosch num
Firm num
Name
101605-9240
9 400 615 374
HYUNDAI
INJECTION-PUMP ASSEMBLY
6D22 K 14BE INJECTION PUMP ASSY PE6A PE
6D22 K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.5
4.45
4.55
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.4
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
112.9
109.9
115.9
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.8
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
93.3
90.3
96.3
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
6.8+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
13.4
10.8
16
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
155
155
165
Fixing the lever
*
Rack limit
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
-
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
8.7
6.1
11.3
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Main spring setting
(5)Set at delivery
(6)Rack difference between N = N1 and N = N2
(7)Set idle sub-spring
----------
K=8 N1=750r/min N2=250r/min
----------
----------
K=8 N1=750r/min N2=250r/min
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt setting
(2)At delivery
(3)Set the pump speed at aa
(4)Set the pump speed at bb.
----------
aa=750r/min bb=900r/min
----------
a=23deg+-5deg b=(2deg) c=1deg+-5deg d=5deg+-5deg
----------
aa=750r/min bb=900r/min
----------
a=23deg+-5deg b=(2deg) c=1deg+-5deg d=5deg+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)At delivery
----------
----------
a=39deg+-5deg b=53deg+-5deg
----------
----------
a=39deg+-5deg b=53deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Information:
The engine is turbocharged and air-to-air aftercooled (ATAAC) with direct fuel injection.The 3176 is an electronically controlled, mechanically actuated unit injector diesel engine. Timing advance is achieved by precise control of injector firing. Engine speed is controlled by adjusting the firing duration. A pulse wheel provides information to the fuel cooled ECM (Electronic Control Module) for detection of cylinder position and engine speed.The 3176 electronic engine control system was designed to provide electronic governing, automatic air fuel ratio control, torque rise shaping, injection timing control and system diagnostics. Additional benefits such as cruise control, vehicle speed limiting, low and high gears engine speed limiting (progressive shift engine speed control), PTO governor, data link and multi-torque ratings provide for additional engine fuel economy, driver comfort and serviceability.The fuel system is a mechanically actuated, electronically controlled unit injector combining the pumping, electronic fuel metering and injecting elements in a single unit to produce higher injection pressures (22,000 psi [151 600 kPa]). High injection pressures help to reduce fuel consumption and particulate emissions.The use of this type of unit injector provides total electronic control of injection timing. The injection timing is varied as a function of engine operating conditions. This optimizes the engine's performance for starting, emissions, noise, fuel consumption and driveability.A full range electronic governor is utilized and controls the fuel injection output to maintain the engine speed desired by the 3176 system. The governor functions like the Caterpillar mechanical governor in the mid-range, but includes additional features. These include programmable isochronous low idle and 20 rpm governor overrun.The 3176 has built-in diagnostics to assure that all components are functioning and operating properly. In the event of a system component deviation from programmed limits, the operator will be alerted to the condition by a dashboard mounted "Check Engine" light.A Caterpillar service tool may be used to read the numerical code of the faulty component. Intermittent faults are logged and stored in the system memory. Refer to Engine Diagnostics section of this publication for alternative methods.The cooling system consists of a gear driven pump, with one thermostat which regulates the engine coolant temperature, a plate type oil cooler and a radiator incorporating a shunt system.The 3176 does not have a cylinder block water cooling system. Instead, the cast water manifold in the spacer deck distributes 65% of the coolant volume to each of the cylinder liners and the remaining 35% flows directly to the cylinder head.The engine lubricating oil, which is both cooled and filtered, is supplied by a gear-type pump. Bypass valves provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high, or if either the oil cooler or the oil filter elements (paper cartridge) should become plugged.Multi-Torque Rating (if equipped)
This feature provides higher torque levels and better fuel economy while in top gear only. The 3176 electronics are able to determine when the vehicle is in top gear by calculating the engine rpm/vehicle speed ratio. A ratio of less than 26.6 will provide higher
This feature provides higher torque levels and better fuel economy while in top gear only. The 3176 electronics are able to determine when the vehicle is in top gear by calculating the engine rpm/vehicle speed ratio. A ratio of less than 26.6 will provide higher
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101605-9240
9 400 615 374
INJECTION-PUMP ASSEMBLY
6D22
6D22