101605-9191 ZEXEL 9 400 611 660 BOSCH INJECTION-PUMP ASSEMBLY 9400611660 1016059191 3436101070


 

Information injection-pump assembly

BOSCH 9 400 611 660 9400611660
ZEXEL 101605-9191 1016059191
MITSUBISHI-HEAV 3436101070 3436101070
101605-9191 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101605-9191 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-9191 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8730
3. GOVERNOR 105419-1530
4. SUPPLY PUMP 105220-7090
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5210
11. Nozzle and Holder 34361-11010
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-1180
15. NOZZLE SET

Include in #1:

101605-9191 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 611 660 9400611660
ZEXEL 101605-9191 1016059191
MITSUBISHI-HEAV 3436101070 3436101070


Zexel num
Bosch num
Firm num
Name
101605-9191 
9 400 611 660 
3436101070  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   93 92 94
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   11 9.7 12.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 90 95
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-9191
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=13 N1=900r/min N2=650r/min
----------

Speed control lever angle

Test data 101605-9191
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=3deg+-5deg

Stop lever angle

Test data 101605-9191
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side
----------

----------
a=53deg+-5deg b=26.5deg+-5deg c=(9deg)

Timing setting

Test data 101605-9191
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

Below 0°C (32°F)
Ether is poisonous and flammable. Do not store replacement cylinders in living areas or in the operator's compartment.Do not smoke while changing ether cylinders.Use ether only in well ventilated areas.Use it with care to avoid fires.Keep the ether cylinders out of the reach of unauthorized persons.Avoid breathing of the vapors or repeated contact of ether with skin.Do not store cylinders in direct sunlight.Do not puncture or burn cylinders.Discard cylinders in a safe place.
Do not use excessive starting fluid during starting or after the engine is running. Engine damage can result. Do not crank the engine for more than 30 seconds. Allow 2 minutes for the starter to cool before cranking again.
Turn the battery disconnect switch (if equipped) OFF after the engine is stopped to prevent battery discharge, while starter motor is cooling.1. Repeat steps 1 through 4 in the "Above 0°C (32°F)" procedure.2. Try to start engine without ether. If it does not start, then use ether.3. While cranking the engine, spray starting fluid (ether) sparingly, into the engine air inlet or push the starting aid control switch and hold for three seconds (time required to fill chamber). Ether is injected when aid switch is released.Use additional starting fluid once every two seconds until engine runs smoothly.If oil pressure does not register within 15 seconds, stop the engine immediately to prevent damage.4. Do not apply load to the engine or increase engine speed until oil pressure and all temperature gauges reach operating temperature. Check all gauges during the warm-up period.For starting below -18°C (0°F), use of optional cold weather starting aids are recommended. A coolant heater or extra battery capacity may be required.Temperatures below -23°C (-10°F), consult your Caterpillar dealer or refer to the "Cold Weather Operation Guide," Form SEBU5338, available from your Caterpillar dealer.

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Group cross 101605-9191 ZEXEL

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Daewoo 

 
 
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Yanmar 

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6CXL-DT
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Yanmar 

9 400 610 693 
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6CXL-DT
 
 
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Nissan-Diesel 

9 400 610 694 
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Mitsubishi-Heav 

101605-9191  
9 400 611 660 
3436101070 
INJECTION-PUMP ASSEMBLY
S6K-T
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