101605-9172 ZEXEL 9 400 610 693 BOSCH INJECTION-PUMP ASSEMBLY 9400610693 1016059172 12760551030

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 693 9400610693

ZEXEL 101605-9172 1016059172

YANMAR 12760551030 12760551030

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Buy INJECTION-PUMP ASSEMBLY 101605-9172 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-9172 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9770

3. GOVERNOR 105400-8282

4. SUPPLY PUMP 105220-7100

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101605-9172 as INJECTION-PUMP ASSEMBLY

Include in #2:

104746-1391 as _

Cross reference number

BOSCH 9 400 610 693 9400610693

ZEXEL 101605-9172 1016059172

YANMAR 12760551030 12760551030

Zexel num

Bosch num

Firm num

Name

101605-9172

9 400 610 693

12760551030 YANMAR

INJECTION-PUMP ASSEMBLY
6CXL-DT K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 6-3-5-1- 4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 6-3 deg. 60 59.5 60.5

Difference between angles 2
Cal 6-5 deg. 120 119.5 120.5

Difference between angles 3
Cal 6-1 deg. 180 179.5 180.5

Difference between angles 4
Cal 6-4 deg. 240 239.5 240.5

Difference between angles 5
Cal 6-2 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 120 117.6 122.4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.2+-0.5

Pump speed r/min 500 500 500

Each cylinder's injection qty mm3/st. 20.5 17.9 23.1

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 210 210 230

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring (6)Solenoid operation confirmation (7)1. At idle speed (N = aa), confirm that the solenoid moves through its full stroke (stop lever angle D2). (8)2. After confirming 1, confirm that it is pulled back to R = cc at N = bb.
----------
K=9 aa=500r/min D2=(50)deg bb=100r/min cc=5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=19deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(19deg) b=(40deg)

Timing setting

(1)Pump vertical direction (2)Camshaft's key groove position at No. 6 cylinder's beginning of injection. (3)- (4)-
----------

----------
a=(130deg)

Information:

Caterpillar Reference Material
The following literature can be obtained through any Caterpillar dealer. The literature specific for your engine can be found in the Information Section, Product Support topic in this manual.Oil
Oil and Your Engine SEBD0640Question & Answer Booklet PEDP7122Cat Lithium Grease (MPGL) PEHP0003Cat Special Purpose Grease (SPG) PEHP0017How to Take a Good Oil Sample PEHP6001Cat Engine Oil Spec Sheets PEHP7504Cat Diesel Engine Oil Spec Sheets PEHP7505Cat Fluids Selector PEWP9733Fuel
Diesel Fuels and Your Engine SEBD0717Coolant
Know Your Cooling System SEBD0518Coolant and Your Engine SEBD0970Miscellaneous
3406B Industrial and Marine Service Manual SENR3023Index to Guidelines for Reusable Parts and Salvage Operations SEBF8029Storage Procedure for Caterpillar Products SEHS9031The Caterpillar Engine Technical Manual (Volume I) LEO0002The Caterpillar Engine Technical Manual (Volume II) LEO0003All of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM Specs can normally be obtained from your local technological society, library or college or contacting:* American Society for Testing and Materials
1916 Race St.
Philadelphia, PA 19103
(215) 299-5400
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society, or contacting:* Society of Automotive Engineers, Inc.
SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
(412) 776-4841
American Petroleum Institute (API) classification system and oil selection for API Publication No. 1509 can be obtained from your local library, college or technological society, or contact:* American Petroleum Institute
1220 L St.
Washington, DC 20005
(202) 682-8000
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:* Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626