101605-3431 ZEXEL 9 400 615 340 BOSCH INJECTION-PUMP ASSEMBLY 9400615340 1016053431 6138721151

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 340 9400615340

ZEXEL 101605-3431 1016053431

KOMATSU 6138721151 6138721151

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101605-3431 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-3431 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-4370

3. GOVERNOR 105411-1370

4. SUPPLY PUMP 105210-4690

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0870

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6180

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 24.5(250)

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE

105015-5810

15. NOZZLE SET

Include in #1:

101401-4570 as _

101605-3431 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 340 9400615340

ZEXEL 101605-3431 1016053431

KOMATSU 6138721151 6138721151

Zexel num

Bosch num

Firm num

Name

101605-3431

9 400 615 340

6138721151 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D110 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4 3.95 4.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 77 76 78

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 40 40

Boost pressure mmHg 300 300

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 12.4 11.2 13.6

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 650 650 650

Rack position 11.1

Boost pressure kPa 13.3 9.3 17.3

Boost pressure mmHg 100 70 130

Boost compensator adjustment_02

Pump speed r/min 650 650 650

Rack position 11.6

Boost pressure kPa 26.7 26.7 26.7

Boost pressure mmHg 200 200 200

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=14 N1=1100r/min N2=750r/min N3=1100r/min N4=400r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=24deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)At shipping (2)Set the stopper bolt at speed = aa and rack position = bb.
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

6N1301 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N0018 Flywheel Group
9N2648 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N0676 Flywheel Group
9N2649 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N0678 Flywheel Group
4W6730 FlywheelMake reference to Flywheel Runout for correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)4P3740 Flywheel Group
4P4797 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)4P4795 Flywheel Group
4P4795 FlywheelMake reference to Flywheel Runout for correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)4P8170 Flywheel Group
4P8169 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb ft)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)4W7370 Flywheel Group
4W7186 Flywheel AssemblyMake reference to Flywheel Runout for the correct method of flywheel inspection.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N (200 20 lb ft)(3) Bore in bushing ... 52.007 0.013 mm (2.0475 .0005 in)(4) Diameter of bushing ... 72.022 0.015 mm (2.8355 .0006 in) Bore in flywheel ... 71.971