101605-3370 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016053370 6136721750

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101605-3370 1016053370

KOMATSU 6136721750 6136721750

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Buy INJECTION-PUMP ASSEMBLY 101605-3370 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-3370 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-4020

3. GOVERNOR 105410-8620

4. SUPPLY PUMP 105210-4570

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0371

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5870

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 22.1(225)

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE 105015-5470

15. NOZZLE SET

Include in #1:

101605-3370 as INJECTION-PUMP ASSEMBLY

Include in #2:

104746-1230 as _

Cross reference number

ZEXEL 101605-3370 1016053370

KOMATSU 6136721750 6136721750

Zexel num

Bosch num

Firm num

Name

101605-3370

6136721750 KOMATSU

INJECTION-PUMP ASSEMBLY
6D105 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.4

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 42 41 43

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 10.5 9.5 11.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2 (3)Rack difference between N = N3 and N = N4 (4)Rack difference between N = N5 and N = N6.
----------
K=12 N1=1200r/min N2=1000r/min N3=1200r/min N4=800r/min N5=1200r/min N6=400r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=10deg+-5deg b=19deg+-5deg c=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

Guidelines For Reusable Parts; Valves And Valve Springs, Forms SEBF8002 and SEBF8034 have the procedure and specifications necessary for checking used valves and valve springs.(1) 4W2471 Spring for valves (outer) (new): Length under test force ... 53.24 mm (2.096 in)Test force ... 245 24 N (55 5 lb)Use again minimum load at length under test force ... 211 N (48 lb)Length of spring at valve open position ... 39.0 mm (1.54 in)Use again minimum load at valve open position ... 755 N (170 lb)Free length after test ... 59.5 mm (2.34 in)Outside diameter ... 37.31 mm (1.469 in)Spring must not be bent more than ... 2.10 mm (.083 in)(1) 4W2472 Spring for valves (inner) (new): Length under test force ... 50.24 mm (1.978 in)Test force ... 178 18 N (40 4 lb)Use again minimum load at length under test force ... 155 N (35 lb)Length of spring at valve open position ... 36.0 mm (1.42 in)Use again minimum load at valve open position ... 321 N (72 lb)Free length after test ... 65.7 mm (2.60 in)Outside diameter ... 25.13 mm (.989 in)Spring must not be bent more than ... 2.30 mm (.091 in)(1) 9Y3326 Spring for valves (outer) (new): Length under test force ... 53.24 mm (2.096 in)Test force ... 521 52 N (117 12 lb)Use again minimum load at length under test force ... 448 N (101 lb)Length of spring at valve open position ... 39.0 mm (1.54 in)Use again minimum load at valve open position ... 923 N (208 lb)Free length after test ... 69.04 mm (2.718 in)Outside diameter ... 42.61 mm (1.678 in)(1) 9Y3327 Spring for valves (inner) (new): Length under test force ... 50.42 mm (1.985 in)Test force ... 264 26 N (59 6 lb)Use again minimum load at length under test force ... 227 N (51 lb)Length of spring at valve open position ... 36 mm (1.4 in)Use again minimum load at valve open position ... 414 N (93 lb)Free length after test ... 70.8 mm (2.79 in)Outside diameter ... 30.0 mm (1.18 in)Spring must not be bent more than ... 2.10 mm (.083 in)(2) Height to top of valve guide ... 32.3 0.8 mm (1.27 .03 in)(3) Diameter of valve stem (new) ... 9.441 0.008 mm (.3717 .0003 in)Use again minimum diameter of valve stems:1W3860 Exhaust ... 9.408 mm (.3704 in)2W2622 Intake ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.487 0.025 mm (.3735 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(4) Diameter of valve head: Exhaust valve ... 41.81 0.13 mm (1.646 .005 in)Intake valve ... 44.98 0.13 mm (1.771 .005 in)(5) Angle of intake valve face ... 29 1/4 1/4°Angle of exhaust valve face ... 44 1/4 1/4° (6) Depth of bore in head for valve seat insert ... 13.01 0.35 mm (.512 .014