101605-0350 ZEXEL 9 400 613 500 BOSCH INJECTION-PUMP ASSEMBLY 9400613500 1016050350 1156035050

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 500 9400613500

ZEXEL 101605-0350 1016050350

ISUZU 1156035050 1156035050

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Service parts 101605-0350 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101062-8590

3. GOVERNOR 105419-5200

4. SUPPLY PUMP

105220-7250

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156638-4520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-8280

11. Nozzle and Holder 1-15300-425-0

12. Open Pre:MPa(Kqf/cm2) 14.7{150}/22.1{225}

13. NOZZLE-HOLDER 105041-4410

14. NOZZLE

15. NOZZLE SET 105019-2820

Include in #1:

101491-0752 as _

101605-0350 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 500 9400613500

ZEXEL 101605-0350 1016050350

ISUZU 1156035050 1156035050

Zexel num

Bosch num

Firm num

Name

101605-0350

9 400 613 500

1156035050 ISUZU

INJECTION-PUMP ASSEMBLY
6BG1 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4 3.95 4.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 69 67.5 70.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.5+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 9 7.6 10.4

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 9.7++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 125 120 130

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=9
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=1deg+-5deg b=14deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=4.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(100deg)

Information:

Illustration 1 g06545921
Typical view inside the DEF pump
(1) Internal heater blanket
Illustration 2 g06545997
Typical view of the DEF pump heater blanket
(2) Pump head heater (top)
(3) Positioning blocksAdaptable To:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 3 g06546003
Typical view of the DEF pump identification label
(4) Part number
(5) Serial number
(6) Date code
Table 1
Part Number Description Serial Number Date Code
466-8285 Diesel Exhaust Fluid Pump Gp (12 V) 19357001 19D357
533-2738 Diesel Exhaust Fluid Pump Gp (24 V) 20058030 20D058 Refer to Table 1 for the effective serial number and date code of the improved heater blanket. Refer to Illustration 3 for the location of the DEF pump identification label.