Information injection-pump assembly
BOSCH
9 400 613 292
9400613292
ZEXEL
101605-0320
1016050320
ISUZU
1156034930
1156034930
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Fuel Injection Pump 1-15603493-3 101062-8710 9400613292 Compatible For Isuzu 6BG1 6BG1T Engine
LPWREDGFD Part number:9400613292 || Application:Compatible For Isuzu 6BG1 6BG1T Engine
LPWREDGFD Part number:9400613292 || Application:Compatible For Isuzu 6BG1 6BG1T Engine
Fuel Injection Pump 1-15603493-3 101062-8710 9400613292 Compatible For Isuzu 6BG1 6BG1T Engine
LPWREDGFD part number:101062-8710 || Applications:Compatible For Isuzu 6BG1 6BG1T Engine
LPWREDGFD part number:101062-8710 || Applications:Compatible For Isuzu 6BG1 6BG1T Engine
$1,725.99
05 Aug 2024
CN: YIHETOP
YIHETOP Fuel Injection Pump 1-15603493-3 101062-8710 9400613292 Compatible For Isuzu 6BG1 6BG1T Engine
YIHETOP Replace Part Number:1-15603493-3, 1156034933, 101062-8710, 1010628710, 101605-0322, 1016050322, 101062-8550, 9400613292 || Compatible For Isuzu Engine: 6BG1, 6BG1T, 6BG1TRB05
YIHETOP Replace Part Number:1-15603493-3, 1156034933, 101062-8710, 1010628710, 101605-0322, 1016050322, 101062-8550, 9400613292 || Compatible For Isuzu Engine: 6BG1, 6BG1T, 6BG1TRB05
Service parts 101605-0320 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-432-1
12.
Open Pre:MPa(Kqf/cm2)
16.7{170}/19.6{200}
14.
NOZZLE
Cross reference number
BOSCH
9 400 613 292
9400613292
ZEXEL
101605-0320
1016050320
ISUZU
1156034930
1156034930
Zexel num
Bosch num
Firm num
Name
9 400 613 292
1156034930 ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-T * K 14BF INJECTION PUMP ASSY PE6AD PE
6BG1-T * K 14BF INJECTION PUMP ASSY PE6AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
134424-4120
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.15
4.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.3
Pump speed
r/min
975
975
975
Average injection quantity
mm3/st.
89.5
88
91
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
74.6
74.6
Boost pressure
mmHg
560
560
Injection quantity adjustment_02
Adjusting point
-
Rack position
8+-0.5
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
15
13.7
16.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
E
Rack position
10.5++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
110
105
115
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
R1-0.7
Boost pressure
kPa
37.3
33.3
41.3
Boost pressure
mmHg
280
250
310
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
R1(10.3)
Boost pressure
kPa
61.3
54.6
68
Boost pressure
mmHg
460
410
510
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
(6)Boost compensator stroke: BCL
----------
K=9 BCL=0.7+-0.1mm
----------
----------
K=9 BCL=0.7+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=2deg+-5deg b=16deg+-5deg
----------
----------
a=2deg+-5deg b=16deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa and rack position bb (to be sealed at delivery)
(2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=32deg+-5deg b=(55deg)
----------
aa=0r/min bb=1-0.5mm
----------
a=32deg+-5deg b=(55deg)
0000001501 TAMPER PROOF
Tamperproofing-equipped boost compensator cover installation procedure
(A): After adjusting the boost compensator, assemble then tighten the bolts to remove the heads.
(B): Specified torque
(1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque.
(Tightening torque T = T1 maximum)
(2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads.
(Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=8deg
----------
a=(100deg)
----------
aa=8deg
----------
a=(100deg)
Information:
When lifting cylinder head, care must be taken to keep cylinder head level to prevent damage to the two cylinder head-to-block dowels.
2. Lift the cylinder head off the block. The approximate weight of the cylinder head is 47 Kg (104 Lbs.). The following steps are for the installation of the cylinder head.3. Thoroughly clean cylinder head and block surfaces.4. Position the head gasket and the cylinder head onto the dowels in the block. Lower the cylinder head onto the block.5. Put 5P2506 Thread Lubricant on the threads of bolts (1) and install. Tighten bolts (1) as follows:
Cylinder Head Tightening Sequencea. Tighten large bolts in number sequence shown to a torque of 150 15 N m (110 11 lb.ft.).b. Tighten large bolts in number sequence shown to a torque of 435 20 N m (320 15 lb.ft.).c. Retorque large bolts in number sequence shown to 435 20 N m (320 15 lb.ft.).d. Tighten small bolts in number sequence shown to a torque of 55 7 N m (41 5 lb.ft.).End By:a. install fuel injectorsb. install fuel control linkage and perform injector synchronizationc. connect fuel control linkage to governor and adjust the fuel settingd. install rocker arm assemblies and push rodse. adjust the fuel timing and valve clearance.f. install valve base and coverg. install fuel filter and crankcase breatherh. install exhaust manifold