101605-0060 ZEXEL 9 400 612 785 BOSCH INJECTION-PUMP ASSEMBLY 9400612785 1016050060 1156033920

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 612 785 9400612785

ZEXEL 101605-0060 1016050060

ISUZU 1156033920 1156033920

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101605-0060 zexel genuine, new aftermarket engine parts with delivery

Service parts 101605-0060 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-6720

3. GOVERNOR 105419-4470

4. SUPPLY PUMP 105220-6690

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-1200

7. COUPLING PLATE 156643-1320

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-5181

11. Nozzle and Holder 1-15300-406-0

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105030-4750

14. NOZZLE 105025-3230

15. NOZZLE SET

Include in #1:

101605-0060 as INJECTION-PUMP ASSEMBLY

Include in #2:

104748-1843 as _

Cross reference number

BOSCH 9 400 612 785 9400612785

ZEXEL 101605-0060 1016050060

ISUZU 1156033920 1156033920

Zexel num

Bosch num

Firm num

Name

101605-0060

9 400 612 785

1156033920 ISUZU

INJECTION-PUMP ASSEMBLY
6BG1 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 127 127

Overflow valve opening pressure kgf/cm2 1.3 1.3 1.3

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 67 65.5 68.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.1+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8 6.6 9.4

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 9.5++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 120 115 125

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=6
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=16deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=53deg+-5deg b=45deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(60deg)

Information:

Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Remove water seals (3), O-ring seal (1) and spacer plate (2).
Do not damage the dowels as the spacer plate is removed.
2. Remove O-ring seal (5) and spacer plate gasket (4). The following steps are to install the spacer plate.3. Thoroughly clean the spacer plate and the cylinder block surface.4. Install new spacer plate gasket (4) and new O-ring seal (5). If dowel in block has been removed for any reason, the overall installation height is 16.0 5 mm (.630 .020 in).5. Install spacer plate (2). Both surfaces of spacer plate, top of cylinder block and both sides of spacer plate gasket must be clean and dry. Do not use any gasket adhesive or other substances on these surfaces.6. Install a new O-ring seal (1).7. Install new water seals (3).8. Check the cylinder liner projection. See the topic, Install Cylinder Liners, in this manual.End By:a. install cylinder head
Perform Scheduled Oil Sampling on oil wetted compartments after performing service work to check for contaminants left in the system following repair. Contaminants put into the system may cause rapid wear and shortened component life.