Information injection-pump assembly
ZEXEL
101603-8492
1016038492
ISUZU
8943957512
8943957512
Rating:
Service parts 101603-8492 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
8-94393-335-1
12.
Open Pre:MPa(Kqf/cm2)
16.2{165}/18.1{185}
15.
NOZZLE SET
Include in #1:
101603-8492
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Section A:
Rotation (seen from the drive end) ... counterclockwise Test on test stand, with SAE 10W oil at 120° F (49° C) Output ... 51 U.S. gpm(193 liter/min) with pump at ... 2550 rpmSection B:
Rotation (seen from the drive end) ... counterclockwise Test on test stand, with SAE 10W oil at 120° F (49° C) Output ... 72 U.S. gpm(272 liter/min) at a pressure of ... 45 psi(310 kPa) with pump at ... 2550 rpmOutput ... 36 U.S. gpm(136 liter/min) at a pressure of ... 81 psi(560 kPa)with pump at ... 2550 rpm Scavenge pump end (Section A)(1) Diameter of drive shaft and idler shaft (new) ... .8000 .0002 in.(20.320 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8016 .0003 in.(20.361 0.008 mm)(2) Length of gears (new) ... 2.2503 .0010 in.(57.158 0.025 mm) Depth of bores for gears (new) ... 2.2553 .0008 in.(57.285 0.020 mm) Spacer assembly(3) Diameter of drive shaft and idler shaft (new) ... .8747 .0002 in.(22.217 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8763 .0003 in.(22.258 0.008 mm) Pump body assembly (Section B)(4) Length of gears (new) ... 3.1250 .0010 in.(79.375 0.025 mm) Depth of bores for gears (new) ... 3.1300 .0008 in.(79.502 0.020 mm)(5) Diameter of drive shaft and idler shaft (new) ... .8747 .0002 in.(22.217 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8763 .0003 in.(22.258 0.008 mm)(6) 2S2760 Spring (oil pressure relief valve): Length under test force ... 4.64 in.(117.9 mm)Test force ... 110 6 lb.(490 27 N)Free length after test ... 6.02 in.(152.9 mm)Outside diameter ... 1.063 in.(27.00 mm)
SCAVENGE PUMP(7) Bearing junction.(8) Position of bearing junction from the centerline through bearing bores ... 30° 15°(9) Install bearings in bottom of gear bores to a depth of ... .060 .010 in.(1.52 0.25 mm) Rotation of pump must be free when turned by hand.
Rotation (seen from the drive end) ... counterclockwise Test on test stand, with SAE 10W oil at 120° F (49° C) Output ... 51 U.S. gpm(193 liter/min) with pump at ... 2550 rpmSection B:
Rotation (seen from the drive end) ... counterclockwise Test on test stand, with SAE 10W oil at 120° F (49° C) Output ... 72 U.S. gpm(272 liter/min) at a pressure of ... 45 psi(310 kPa) with pump at ... 2550 rpmOutput ... 36 U.S. gpm(136 liter/min) at a pressure of ... 81 psi(560 kPa)with pump at ... 2550 rpm Scavenge pump end (Section A)(1) Diameter of drive shaft and idler shaft (new) ... .8000 .0002 in.(20.320 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8016 .0003 in.(20.361 0.008 mm)(2) Length of gears (new) ... 2.2503 .0010 in.(57.158 0.025 mm) Depth of bores for gears (new) ... 2.2553 .0008 in.(57.285 0.020 mm) Spacer assembly(3) Diameter of drive shaft and idler shaft (new) ... .8747 .0002 in.(22.217 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8763 .0003 in.(22.258 0.008 mm) Pump body assembly (Section B)(4) Length of gears (new) ... 3.1250 .0010 in.(79.375 0.025 mm) Depth of bores for gears (new) ... 3.1300 .0008 in.(79.502 0.020 mm)(5) Diameter of drive shaft and idler shaft (new) ... .8747 .0002 in.(22.217 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8763 .0003 in.(22.258 0.008 mm)(6) 2S2760 Spring (oil pressure relief valve): Length under test force ... 4.64 in.(117.9 mm)Test force ... 110 6 lb.(490 27 N)Free length after test ... 6.02 in.(152.9 mm)Outside diameter ... 1.063 in.(27.00 mm)
SCAVENGE PUMP(7) Bearing junction.(8) Position of bearing junction from the centerline through bearing bores ... 30° 15°(9) Install bearings in bottom of gear bores to a depth of ... .060 .010 in.(1.52 0.25 mm) Rotation of pump must be free when turned by hand.