Information injection-pump assembly
BOSCH
9 400 615 248
9400615248
ZEXEL
101603-8161
1016038161
Rating:
Service parts 101603-8161 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
8-94394-787-1
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 615 248
9400615248
ZEXEL
101603-8161
1016038161
Zexel num
Bosch num
Firm num
Name
101603-8161
9 400 615 248
INJECTION-PUMP ASSEMBLY
6HE1 *
6HE1 *
101603-8161
9 400 615 248
8943947350 ISUZU
INJECTION-PUMP ASSEMBLY
6HE1 *
6HE1 *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-4920
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.15
4.25
Rack position
After adjusting injection quantity. R=A
After adjusting injection quantity. R=A
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
10.7
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
53
51.4
54.6
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
H
Rack position
9.5+-0.5
Pump speed
r/min
265
265
265
Average injection quantity
mm3/st.
9
7.7
10.3
Max. variation between cylinders
%
0
-1.4
1.4
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(10.7)
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
53
52
54
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1-0.1
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
63.5
59.5
67.5
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
R1-0.3
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
44.5
41.3
47.7
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
I
Rack position
-
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
99
99
131
Fixing the lever
*
Timer adjustment
Pump speed
r/min
1130--
Advance angle
deg.
0
0
0
Load
3/4
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1080
Advance angle
deg.
0.3
Load
3/4
Timer adjustment_03
Pump speed
r/min
1450
Advance angle
deg.
5.5
5
6
Load
4/4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
----------
T1=G22
----------
----------
T1=G22
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Use the pin at R = aa
(2)Stopper bolt setting
----------
aa=35mm
----------
a=11deg+-5deg b=38deg+-3deg
----------
aa=35mm
----------
a=11deg+-5deg b=38deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Use the pin at R = aa
----------
aa=67mm
----------
a=16deg+-5deg b=29deg+-5deg
----------
aa=67mm
----------
a=16deg+-5deg b=29deg+-5deg
0000001501 I/P WITH LOAD PLUNGER ADJ
Plunger assembly number: PL (stamping: ST)
1. Adjustment procedures
(1)Insert the pre-stroke adjusting shims L1 for each cylinder.
(2)Adjust injection quantity.(max. var. bet. cyl. idling a1, full a2)
(3)At basic point A, adjust so that the pre-stroke is L2.
(4)Reconfirm the injection quantity.
----------
PL=131153-4520 ST=A724 L1=1mm L2=4.2+-0.05mm a1=+-14% a2=+-2.5%
----------
----------
PL=131153-4520 ST=A724 L1=1mm L2=4.2+-0.05mm a1=+-14% a2=+-2.5%
----------
Timing setting
(1)Pump vertical direction
(2)Position of timer's threaded hole at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=8deg
----------
a=(150deg)
----------
aa=8deg
----------
a=(150deg)
Information:
Polarity is negative ground.Rotation can be either direction.Output at 14 V and 2000 rpm (cold) ... 46 AOutput at 14 V and 5000 rpm (cold) ... 58 ARated output (hot) ... 65 AField current at 12 V and 80°F (27°C) ... 4.4 to 4.9 A(1) Four position cap for voltage adjustment.(2) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(3) Torque for stud nut for battery connection ... 25 to 40 lb. in.(2.8 to 4.5 N m)5S6698 12V 75A (Delco-Remy Number 1117242)
Polarity is negative ground.Rotation can be either direction.Output at 5000 rpm (cold) ... 70 A *Rated output (hot) ... 75 AField current at 12 V and 80°F (27°C) ... 4.1 to 4.5 A*Fasten carbon pile to battery to get maximum output.(1) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(2) Torque for stud nut for battery connection ... 9 to 11 lb. ft.(12 to 15 N m)2P1204 24V 19A (Prestolite Number ANB7002 or ANB7004)*
Polarity is negative ground.Rated output at 28V ... 19 AOutput at 1500 rpm and 28V ... 10 AResistance of the rotor at 77°F (25°C) ... 18 to 20 ohmCurrent consumption (draw) at 77°F (25°C) and 24V ... 1.20 to 1.33 A(1) Torque for nuts holding pulley ... 75 5 lb. ft.(100 7 N m)(2) Torque for nuts for terminals for field and ground ... 25 to 30 lb. in.(2.8 to 3.4 N m)(3) Torque for screws holding terminal plate ... 10 to 15 lb. in.(1.1 to 1.7 N m)(4) Torque for bolts ... 25 to 30 lb. in.(2.8 to 3.4 N m)(5) Torque for bolts holding regulator ... 45 to 50 lb. in.(5.1 to 5.7 N m)(6) Torque for nut for terminal ... 45 to 50 lb. in.(5.1 to 5.7 N m)(7) Torque for nut for positive terminal ... 225 to 250 lb. in.(25.4 to 28.3 N m)2P1699 Regulator (Prestolite Number VSH-6401A)4N5938 Regulator (Prestolite Number VSH-6401B)6N3821 Regulator (Prestolite Number VSH-6401C)*Including:
Polarity is negative ground.Rotation can be either direction.Output at 5000 rpm (cold) ... 70 A *Rated output (hot) ... 75 AField current at 12 V and 80°F (27°C) ... 4.1 to 4.5 A*Fasten carbon pile to battery to get maximum output.(1) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(2) Torque for stud nut for battery connection ... 9 to 11 lb. ft.(12 to 15 N m)2P1204 24V 19A (Prestolite Number ANB7002 or ANB7004)*
Polarity is negative ground.Rated output at 28V ... 19 AOutput at 1500 rpm and 28V ... 10 AResistance of the rotor at 77°F (25°C) ... 18 to 20 ohmCurrent consumption (draw) at 77°F (25°C) and 24V ... 1.20 to 1.33 A(1) Torque for nuts holding pulley ... 75 5 lb. ft.(100 7 N m)(2) Torque for nuts for terminals for field and ground ... 25 to 30 lb. in.(2.8 to 3.4 N m)(3) Torque for screws holding terminal plate ... 10 to 15 lb. in.(1.1 to 1.7 N m)(4) Torque for bolts ... 25 to 30 lb. in.(2.8 to 3.4 N m)(5) Torque for bolts holding regulator ... 45 to 50 lb. in.(5.1 to 5.7 N m)(6) Torque for nut for terminal ... 45 to 50 lb. in.(5.1 to 5.7 N m)(7) Torque for nut for positive terminal ... 225 to 250 lb. in.(25.4 to 28.3 N m)2P1699 Regulator (Prestolite Number VSH-6401A)4N5938 Regulator (Prestolite Number VSH-6401B)6N3821 Regulator (Prestolite Number VSH-6401C)*Including:
Have questions with 101603-8161?
Group cross 101603-8161 ZEXEL
Isuzu
Isuzu
101603-8161
9 400 615 248
INJECTION-PUMP ASSEMBLY
6HE1
6HE1
Isuzu
101603-8161
9 400 615 248
8943947350
INJECTION-PUMP ASSEMBLY
6HE1
6HE1