101603-7131 ZEXEL 9 400 615 162 BOSCH INJECTION-PUMP ASSEMBLY 9400615162 1016037131 1156025371

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 162 9400615162

ZEXEL 101603-7131 1016037131

ISUZU 1156025371 1156025371

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101603-7131 zexel genuine, new aftermarket engine parts with delivery

Service parts 101603-7131 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3620

3. GOVERNOR 105400-5900

4. SUPPLY PUMP 105210-6540

5. AUTOM. ADVANCE MECHANIS 105643-0510

6. COUPLING PLATE 105662-1170

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6771

11. Nozzle and Holder 1-15300-161-1

12. Open Pre:MPa(Kqf/cm2) 22.1(225)

13. NOZZLE-HOLDER 105031-4781

14. NOZZLE 105015-6430

15. NOZZLE SET

Include in #1:

101482-4092 as _

101603-7131 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 162 9400615162

ZEXEL 101603-7131 1016037131

ISUZU 1156025371 1156025371

Zexel num

Bosch num

Firm num

Name

101603-7131

9 400 615 162

1156025371 ISUZU

INJECTION-PUMP ASSEMBLY
6SA1-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.7 4.65 4.75

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 7

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 79 78 80

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.8

Pump speed r/min 875 875 875

Average injection quantity mm3/st. 101.6 97.6 105.6

Fixing the lever *

Injection quantity adjustment_03

Adjusting point E

Rack position 5.4+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Timer adjustment

Pump speed r/min 850--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1120

Advance angle deg. 1 0.5 1.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT not operating. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=6 N1=875r/min N2=725r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=(2deg)+-5deg b=(16deg)+-5deg c=(5deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(40deg)

Information:

Information Release Memo REM04-24
Reman
August 2004 CATERPILLAR? REMANUFACTURED FUEL INJECTOR PRODUCT LINE EXPANDED
Announcement
The Caterpillar Remanufactured Products Group announces expansion of remanufactured product line to include coverage for the following applications:
C18 Engines
C15 Industrial Engines
Generator Sets (GS282)
PM200 & PM-565C Cold Planer-Track Type
770 & 772 Off Highway Trucks
24H Motor Grader
657G Wheel Tractor Scraper
AD55 & AD45B Underground Articulated Truck Coverage
The addition of this injector provides dealers with an additional repair option to support the applications listed in the table. Please consult your NPR or Reman Cross Reference for exact model coverage.
New Part Number Reman Part Number Description Applications
253-0618 10R-2772 Injector Gp-Fuel C18, C15, PM-200, PM-565, 770, 772, 24H, 657G, AD55, AD45B Features and Benefits
Cat? Remanufactured Fuel Injector Groups offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors by providing immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar parts distribution system
Customer access regardless of location
Backed by Cat warranty
Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Fuel Injector Groups is simple, visual, and requires no special tools. Full core credit is issued when the core is complete, fully assembled, the housing is not cracked or broken and has an acceptable part number. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040) and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888)88-REMAN or use our E-mail address--REMAN_Help.
PELJ0400 CATERPILLAR? ?2004 Caterpillar