101603-7002 ZEXEL 9 400 615 154 BOSCH INJECTION-PUMP ASSEMBLY 9400615154 1016037002 1156024852

Illustration 5 g01380327
Install support (18) with two bolts (1) and two hard washers (13). Tighten the two bolts to a torque of 47 9 N m (35 7 lb ft).
Install support assembly (21) with three bolts (14) and three hard washers (13). Tighten the three bolts to a torque of 47 9 N m (35 7 lb ft).
Install elbow assembly (22) with two bolts (9) and two hard washers (6). Install the elbow assembly to the turbocharger outlet by using the proper seals and the proper procedure. Tighten the two bolts to a torque of 55 10 N m (40 7 lb ft).
Position clamp assembly (20) between support assembly (21) and elbow assembly (22). Secure the clamp assembly with two bolts (9), four hard washers (6), and two nuts (7). Tighten the two bolts to a torque of 55 10 N m (40 7 lb ft).
Illustration 6 g01380335
Illustration 7 g01380344
Position Diesel Particulate Filter Gp (17) on the brackets.Note: Remove material from the hood assembly, as necessary, to avoid interference with the diesel particulate filter. Refer to Illustration 6.
Secure the Diesel Particulate Filter by using clamp (19). Secure clamp (19) to clamp assembly (20) with one bolt (4), two hard washers (13), and one nut (2). Tighten the bolt to a torque of 47 9 N m (35 7 lb ft).
Secure the other end of clamp (19) to clamp assembly (20) and support assembly (21) with one bolt (15), two hard washers (13), and one nut (2). Tighten the bolt to a torque of 47 9 N m (35 7 lb ft).Note: The inlet and outlet caps can be rotated in order to align with the elbow and the exhaust stack by loosening the band clamps. Tighten the band clamps after alignment is correct.
Install clamp assembly (16) in order to secure the Diesel Particulate Filter to the elbow assembly.
Illustration 8 g01380346
Install the other end of the Diesel Particulate Filter to support (18) with two bolts (10), four hard washers (6), and two nuts (7). Tighten the two bolts to a torque of 55 10 N m (40 7 lb ft).
Secure support (18) to support assembly (25) with two bolts (8), four hard washers (11), and two nuts (12). Tighten the two bolts to a torque of 100 20 N m (75 15 lb ft).
Secure ejector line (26) with two bolts (5), four hard washers (13), and two nuts (2). Tighten the two bolts to a torque of 47 9 N m (35 7 lb ft).
Illustration 9 g01383124
Typical Example for Installing the Exhaust Monitor Group
Illustration 10 g01425177
Typical Example for Installing the Exhaust Monitor Group (Shown With Pipe Elbow (3) Installed)
Install 302-1563 Exhaust Monitor Gp (25) (from Exhaust Monitor Group (23) ) in the cab.
Illustration 11 g01380354
Install the thermocouple and the pressure sensor tube (part of the 216-7990 Installation Assembly ) at the Diesel Particulate Filter. Refer to Special Instruction, REHS1807 under the topic "Connection for the Thermocouple and