101603-6690 ZEXEL 9 400 615 141 BOSCH INJECTION-PUMP ASSEMBLY 9400615141 1016036690 me059795


 

Information injection-pump assembly

BOSCH 9 400 615 141 9400615141
ZEXEL 101603-6690 1016036690
MITSUBISHI ME059795 me059795
101603-6690 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101603-6690 zexel genuine, new aftermarket engine parts with delivery

Service parts 101603-6690 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4041
3. GOVERNOR 105490-5190
4. SUPPLY PUMP 105210-4760
5. AUTOM. ADVANCE MECHANIS 105614-4100
6. COUPLING PLATE 105662-0590
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6021
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5390
15. NOZZLE SET

Include in #1:

101603-6690 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 141 9400615141
ZEXEL 101603-6690 1016036690
MITSUBISHI ME059795 me059795


Zexel num
Bosch num
Firm num
Name
101603-6690 
9 400 615 141 
ME059795  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.6
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   112 108.6 115.4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   18.5 15.7 21.3
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.6)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   112 111 113
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9.6)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   112 109.5 114.5
Difference in delivery mm3/st.   9 9 9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   170 130 210
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   0.9 0.4 1.4
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   3 2.5 3.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   4 3 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101603-6690
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Excess fuel setting for starting: SXL (4)Damper spring setting: DL
----------
RT=1 TH=2.9mm SXL=11.6+-0.1mm DL=6.7-0.2mm
----------

Speed control lever angle

Test data 101603-6690
F:Full speed
----------

----------
a=4deg+-5deg

0000000901

Test data 101603-6690
F:Full load I:Idle S:Stop
----------

----------
a=21deg+-5deg b=24.5deg+-3deg c=13deg+-3deg

Stop lever angle

Test data 101603-6690
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=2.5mm bb=21mm
----------
a=71deg+-5deg b=12deg+-5deg c=(9.5deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=7mm
----------

Timing setting

Test data 101603-6690
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




Information:


CLEANING ELEMENT WITH AIRCLEANING WITH WATER: Using clean water, at a pressure not to exceed 40 PSI, proceed as follows:Direct water at an angle against the inside (engine side) of the element to loosen any imbedded dirt. Best results can be obtained by using a water hose without a nozzle and moving it so that water is directed at an angle along the complete length of each pleat. Wash off loose dirt by directing water against the outside of the element. Repeat this procedure until the element is clean. Make certain that no dirt is on the engine side of the element, and thoroughly dry the element before installing it.
CLEANING ELEMENT WITH WATERCLEANING WITH DETERGENT: Some oily and/or sooty deposits can be removed by washing the element in a solution of warm water and a good household non-sudsing detergent. Rinse with clean water and thoroughly dry the element before installing it.
WASHING ELEMENT WITH DETERGENTINSPECTING ELEMENT:1. Hold a lighted electric bulb inside the dried element and carefully inspect the element for tiny, pinpoints of light. Any light showing indicates a pleat has ruptured and will tear with further use. Discard the element.2. Wrap usable elements in sealed plastic bags.3. Store the wrapped element in a dry, clean place.
INSPECTING ELEMENTWhen equipped with oil bath type air cleaners, accumulation of dirt and/or oil in the air cleaner outlet pipe is an indication the air cleaner is not being serviced or functioning properly. Refer to manufacturer's recommendations for servicing.Valve Lash Setting
Check Valve Lash Setting With Engine Stopped:1. Remove the flywheel timing cover from the flywheel housing. Rotate the engine flywheel in direction of engine rotation, so the flywheel timing pointer is at the TC 1-6 cyl. mark on the flywheel. Remove the bolt from the flywheel timing hole and insert timing bolt (long bolt which fastens cover to flywheel). 2. Remove the valve cover and observe the positions of the No. 1 and No. 6 cylinder valves and the camshaft lobes to determine which cylinder is sealed for compression.3. Turn adjusting screw counterclockwise 2 clicks or more to provide clearance between rocker assembly and valve.4. Turn adjusting screw clockwise to obtain zero lash. There should be no free rocker movement or adjusting screw button lateral movement.
VALVE ADJUSTMENT The adjusting screw button can still be rotated by finger pressure even when it is in contact with valve stem and clearance is zero. Turning the adjusting screw clockwise beyond this point will force the valve off its seat, and final lash setting will be incorrect.
VALVE CLEARANCE SETTINGS5. Turn adjustment screw counterclockwise ten clicks (.020 in.; 0,50 mm) for exhaust valves and four clicks (.008 in.; 0,20 mm) for inlet valves. One click is equal to .002 in. (0,050 mm). All exhaust and inlet valve clearance can be adjusted by positioning the flywheel only twice. After adjusting half of the valves, rotate the engine 360° in direction of normal rotation and adjust the remaining half. If No. 1 cylinder is in compression, adjust the inlet

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