101603-6590 ZEXEL 9 400 610 651 BOSCH INJECTION-PUMP ASSEMBLY 9400610651 1016036590 me059764

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 651 9400610651

ZEXEL 101603-6590 1016036590

MITSUBISHI ME059764 me059764

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101603-6590 zexel genuine, new aftermarket engine parts with delivery

Service parts 101603-6590 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-4190

3. GOVERNOR 105412-2070

4. SUPPLY PUMP 105210-4530

5. AUTOM. ADVANCE MECHANIS 105614-4290

6. COUPLING PLATE 105662-0590

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6021

11. Nozzle and Holder ME056371

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-5010

14. NOZZLE

105015-5390

15. NOZZLE SET

Include in #1:

101402-0893 as _

101603-6590 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 651 9400610651

ZEXEL 101603-6590 1016036590

MITSUBISHI ME059764 me059764

Zexel num

Bosch num

Firm num

Name

101603-6590

9 400 610 651

ME059764 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 101 99 103

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.6+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 17.5 14.9 20.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 800+120

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.9 0.4 1.4

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 2.5 2 3

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 4 4 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring must does not have a set force. (3)Torque spring does not operate. (4)At shipping (5)Idle sub spring setting: L1. (6)Rack difference between N = N1 and N = N2
----------
K=15 L1=7.3+-0.1mm N1=900r/min N2=600r/min
----------

Speed control lever angle

I:Idle S:Stop (1)Pump speed = aa (2)At shipping (3)Pump speed = bb
----------
aa=1100r/min bb=900r/min
----------
a=25deg+-5deg b=32deg+-3deg c=10deg+-5deg d=(2deg) e=7deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

Illustration 1 g06045444
Typical example
Illustration 2 g03821967
Typical example
(3) Existing fuel injection pump
(4) Existing advance boxA new fuel injection pump (1) has been introduced. The new fuel injection pump has an improved design of advance box (2) that is more robust against air in fuel.Adaptable To: New 483-2326 Fuel Injection Pump replaces 462-8111 Fuel Injection PumpNew 483-2329 Fuel Injection Pump replaces 248-2366 Fuel Injection Pump.To remove the existing fuel injection pump, refer to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.To install a new fuel injection pump, refer to Disassembly and Assembly, "Fuel Injection Pump - Install" for the correct procedure.Ensure that the fuel system is primed. Refer to Service Magazine, SEPD1541, "Alternative Fuel System Prime Procedure for 3054C, C4.4 (Mech), and C3.3 Machine Engines with a Delphi Fuel Injection Pump Installed".