101603-6340 ZEXEL 9 400 615 121 BOSCH INJECTION-PUMP ASSEMBLY 9400615121 1016036340 me056517

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 121 9400615121

ZEXEL 101603-6340 1016036340

MITSUBISHI ME056517 me056517

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Buy INJECTION-PUMP ASSEMBLY 101603-6340 zexel genuine, new aftermarket engine parts with delivery

Service parts 101603-6340 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-4260

3. GOVERNOR 105490-4470

4. SUPPLY PUMP 105210-4151

5. AUTOM. ADVANCE MECHANIS 105614-4100

6. COUPLING PLATE 105662-0590

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5111

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105031-3641

14. NOZZLE 105015-4710

15. NOZZLE SET

Include in #1:

101603-6340 as INJECTION-PUMP ASSEMBLY

Include in #2:

104748-1724 as _

Cross reference number

BOSCH 9 400 615 121 9400615121

ZEXEL 101603-6340 1016036340

MITSUBISHI ME056517 me056517

Zexel num

Bosch num

Firm num

Name

101603-6340

9 400 615 121

ME056517 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.5 4.45 4.55

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 8.9+-0.5

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 94 91.2 96.8

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 200 200 200

Each cylinder's injection qty mm3/st. 18.5 15.7 21.3

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(8.9)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 94 93 95

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 120 160

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 800

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.9 0.4 1.4

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 3 2.5 3.5

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 4 4 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Excess fuel setting for starting: SXL
----------
DL=6-0.2mm SXL=9.6+0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=9deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=25deg+-5deg b=(27deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=54deg+-5deg b=71deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=7.3mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information. This Special Instruction is intended for the installation of the 257-4183 Injector Wiring Harness Kit . The 257-4183 Injector Wiring Harness Kit can be used to repair fuel injector connectors.
Table 1
Required Tools
Tool Part Number Part Name Qty
A 9S-9150 Terminal Crimp Tool As 1
B 9U-6070