101603-6170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016036170 me035584

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101603-6170 1016036170

MITSUBISHI ME035584 me035584

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Cross reference number

ZEXEL 101603-6170 1016036170

MITSUBISHI ME035584 me035584

Zexel num

Bosch num

Firm num

Name

101603-6170

ME035584 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D15 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11

Pump speed r/min 850 850 850

Each cylinder's injection qty mm3/st. 60 58.1 61.9

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 10+-0.5

Pump speed r/min 275 275 275

Each cylinder's injection qty mm3/st. 10 8.9 11.1

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11)

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 60 59 61

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.4

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 76.5 72.5 80.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 30 110

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 1250--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1200

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1350

Advance angle deg. 2.4 1.9 2.9

Timer adjustment_04

Pump speed r/min 1500

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Excess fuel setting for starting: SXL (2)Damper spring setting (3)Rack difference between N = N1 and N = N2
----------
SXL=R1(11)+2+1.8mm N1=1450r/min N2=600r/min
----------

Speed control lever angle

F:Full speed
----------

----------
a=13deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=20.5deg+-3deg b=30deg+-5deg

Stop lever angle

N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Free (at shipping)
----------
aa=7-0.5mm bb=13.5mm
----------
a=55.5deg+7deg-5deg b=21.5deg+-5deg c=(1deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=400+-5r/min Ra=9.2mm
----------

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(1deg)

Information:

Introduction
This Special Instruction provides information in order to prolong the life of the cutting bits on the PM-465 rotor. An additional spray nozzle was added to the left side of the chamber.Rework Procedure
Table 1
Required Parts
Quantity Part Number Description
1 211-8607 Tube
1 211-8604 Plate
1 1G-6699 Adapter
1 1G-8270 Nozzle Body
2 5D-1026 Hose Clamp
1000 mm (39 inch) 5P-1690 Hose
1 081-2963 Cap
1 081-2965 Seal
1 115-9969 Male Connector
1 115-9970 Male Connector
1 212-0911 Nozzle
Illustration 1 g00853436
(A) 573 mm (22.56 inches) (B) 102.5 mm (4 inches) (C) 150 mm (5.91 inches)
Remove 142-7461 Plate (1) from the chamber.
Relocate the 142-7461 Plate (1) .
The new location of the 142-7461 Plate (1) should measure 150 mm (5.91 inches) (C) from the top of the chamber. The center of the 142-7461 Plate should remain at 573 mm (22.56 inches) (A) .
Cut a slot in the left side of the chamber that is 40 mm (1.57 inch) by 85 mm (3.35 inch). The center of the slot should measure 102.5 mm (4 inches) from the top (B) of the chamber and 573 mm (22.56 inches) from the front (A) of the chamber. Refer to Illustration 1.
Illustration 2 g00853889
Weld the 211-8604 Plate (2) in the slot. The plate should be flush with the inside of the chamber. Face the open end of the plate downward in the slot.
Illustration 3 g00853468
Illustration 4 g00853890
(D) 20 mm (0.79 inch) (E) 8.5 mm (0.33 inch)
Weld a 211-8607 Tube (3) onto the side of the chamber. Position the bottom of the tube 20 mm (0.79 inch) (D) from the bottom of the slot and 8.5 mm (0.33 inch) (E) to the right of the slot. Refer to Illustration 4.
Illustration 5 g00853470
Remove hose assembly (4) from the nozzle (5) that is located near the left side of the chamber.
Replace connector (6) with 115-9970 Male Connector .
Illustration 6 g00863254
Use the following parts in order to assemble a new nozzle: 115-9969 Male Connector (7), 1G-6699 Adapter (8), 1G-8270 Nozzle Body (9), 212-0911 Nozzle (10), 081-2965 Seal (11) and 081-2963 Cap (12) .
Illustration 7 g00853509
Place the new nozzle assembly in tube (13) that is located on the side of the chamber.Note: The flat spray pattern of the nozzle should be parallel to the slot.
Connect the two nozzles with a 5P-1690 Hose . Use two 5D-1026 Hose Clamps in order to secure the hose to the nozzles.