101603-4471 ZEXEL 9 400 615 084 BOSCH INJECTION-PUMP ASSEMBLY 9400615084 1016034471 1156021964

PARTS NEEDED
Qty
Part Number Description
1 7K1181 STRAP-CABLE
1 1325789 CLIP-LADDER
1 4182073 GASKET AS
1 4609257 INJECTOR AS-DEF
1 5407232 SFWR GP-A1000
1 BULK_COOLANT COOLANT See OMM (After Failure Only)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Refer to the attached Rework Procedure.
Reflash the engine controller (ECM) with the software listed in the Parts Needed or latest available on SIS Web.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-3000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
3001-5000 hrs,
37-60 mo 100.0% 0.0% 0.0% 0.0% 0.0% 100.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Diesel Exhaust Fluid Pressure Line Rerouting:
1. Unbolt strap (1) from current position.
Loosen clip-loop (2) and reorient the clip on the hose.
Bolt strap to new location (3) and tighten clip-loop to hold the hose in position.
2. Loosen upper clip-loop (4) to allow hose to be pulled through.
3. Add the following parts in the position shown (5);
Clip-ladder, 132-5789
Strap-cable, 7K-1181
4. Tighten upper clip-loop (4) to retain hose in position.
Image1.1.1
DEF Injector Replacement ? Remove and Install:
1. Remove DEF injector and replace. Follow Disassembly and Assembly, UENR6559, for DEF Injector and Mounting - Remove and Install.
Update Engine Software:
Reflash the engine controller (ECM) with the software listed in the Parts Needed or latest available on SIS Web.