101603-2630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016032630 220205510a


 

Information injection-pump assembly

ZEXEL 101603-2630 1016032630
HINO 220205510A 220205510a
101603-2630 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101603-2630 zexel genuine, new aftermarket engine parts with delivery

Service parts 101603-2630 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5310
3. GOVERNOR 105401-0861
4. SUPPLY PUMP 105210-5560
5. AUTOM. ADVANCE MECHANIS 105672-0560
6. COUPLING PLATE 105662-1160
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4100
11. Nozzle and Holder 23600-2710A
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105030-4440
14. NOZZLE 105015-9220
15. NOZZLE SET

Include in #1:

101603-2630 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101603-2630 1016032630
HINO 220205510A 220205510a


Zexel num
Bosch num
Firm num
Name
101603-2630 
101603-2631 
 
220205510A  HINO
INJECTION-PUMP ASSEMBLY
H07C-TE * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   110 108 112
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   37.3 37.3
Boost pressure mmHg   280 280
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.2+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   R1-0.7
Boost pressure kPa   10.7 10.7 12
Boost pressure mmHg   80 80 90
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   R1(11.4)
Boost pressure kPa   24 24 24
Boost pressure mmHg   180 180 180
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   1.5 1.2 1.8
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101603-2630
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Perform governor adjustment at an ambient temperature of at least 15 deg C (rack limit spring is shape memory alloy). (4)SMA RACK LIMIT; RAL (boost pressure exceeds P1 at N = N1) (5)Set idle sub-spring (6)Main spring setting (7)Boost compensator stroke
----------
K=14 RAL=13.1+-0.1mm N1=350r/min P1=37.3kPa(280mmHg)
----------

Speed control lever angle

Test data 101603-2630
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101603-2630
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)At delivery (3)Stopper bolt setting (4)Stopper bolt setting (5)Use the hole above R = cc
----------
aa=0r/min bb=1-0.5mm cc=25mm
----------
a=13deg+-5deg b=50deg+-5deg

Timing setting

Test data 101603-2630
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

1. Remove turbocharger return oil line (1).2. Remove two shields (2) from exhaust manifold (3). 3. Remove clamp (4).4. Remove nuts, spacers and brackets (5).5. Remove exhaust manifold (3).6. Remove the gaskets from the exhaust manifold or studs. 7. Separate section (6), sections (7) and section (8).Install Exhaust Manifold
Make sure the 2P-2333 Manifold Sealer does not get on the inside of each manifold. Damage to the turbocharger could be the result if the manifold sealer gets on the impeller on the turbocharger.
1. Apply a thin coat of 2P-2333 Manifold Sealer to the O.D. of male end of the manifold sections (7) and section (8). Coat the female ends of the manifold with clean engine oil.2. Connect sections (6), sections (7) and section (8). 3. Install 5P-3931 Anti-Seize Compound on the threads of studs (9).4. Install the gaskets on the studs. 5. Install exhaust manifold (3).6. Install nuts, spacers and brackets (5). Tighten the nuts to a torque of 38 5 N m (28 4 lb ft).7. Install clamp (4). 8. Install two shields (2) to exhaust manifold (3).9. Using a new O-ring seal at the bottom and a new gasket at the top, install turbocharger return oil line (1).

Have questions with 101603-2630?





Group cross 101603-2630 ZEXEL

Hino 

F 019 Z20 468 
220401410A 
INJECTION-PUMP ASSEMBLY
J-2
F 019 Z20 469 
220401411A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 058 
220401412A 
INJECTION-PUMP ASSEMBLY
J-2
 
220401430A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 611 597 
220401431A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 045 
220401432A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 619 847 
220401310A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 1BH 
220401311A 
INJECTION-PUMP ASSEMBLY
J-2
101603-2630  

101603-2631 
 
220205510A 
INJECTION-PUMP ASSEMBLY
H07C-TE
9 400 611 698 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 993 
220205510B 
INJECTION-PUMP ASSEMBLY
H07C-TE
 
220205620A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 059 
220205620B 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 611 256 
220205650A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 327 
220205660A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 613 102 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 495 
220205680A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 615 060 
220205750A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 219 
220205740A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 611 219 
S220205740 
INJECTION-PUMP ASSEMBLY
W06E
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