Information injection-pump assembly
ZEXEL
101603-2482
1016032482

Rating:
Service parts 101603-2482 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-2820A
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Include in #1:
101603-2482
as INJECTION-PUMP ASSEMBLY
Include in #2:
104749-6413
as _
Cross reference number
Zexel num
Bosch num
Firm num
Name
101603-2482
INJECTION-PUMP ASSEMBLY
Information:
Start By:a. remove flywheel housingb. remove oil pan platec. remove camshaft 1. Remove the camshaft bearings from the cylinder block with Tool (A). Start with the front bearing and work to the rear.Install Camshaft Bearings
1. Use Tool (A) to install the camshaft bearings in both the 3304 and 3306 cylinder blocks. 2. Install the camshaft bearings in the 3304 cylinder block as follows:a. Install the front bearing to a depth of 0.57 0.5 mm (.022 .02 in) and with the oil holes in a horizontal position and the joint at the top of the engine. The joint can not be more than 15° from vertical in either direction.b. Install the center bearing to a depth of 303.2 0.5 mm (11.94 .02 in) and with the oil hole in alignment with the oil hole in the cylinder block.c. Install the rear bearing to a depth of 604.9 0.5 mm (23.81 .02 in) and with the oil hole in alignment with the oil hole in the cylinder block. 3. Install the camshaft bearings in the 3306 cylinder block as follows:a. Install the front bearing to a depth of 0.5 0.5 mm (.02 .02 in) and with the oil holes in a horizontal position and the joint at the top of the engine. The joint can not be more than 15° from vertical in either direction.b. Install the remainder of the bearings with the oil holes in alignment with the oil holes in the cylinder block. Install the bearings to the dimensions given from the front face of the cylinder block: A) 154.0 0.5 mm (6.06 .02 in), B) 303.2 0.5 mm (11.94 .02 in), C) 601.7 0.5 mm (23.69 .02 in), D) 903.4 0.5 mm (35.57 .02 in).End By:a. install camshaftb. install oil pan platec. install flywheel housing
1. Use Tool (A) to install the camshaft bearings in both the 3304 and 3306 cylinder blocks. 2. Install the camshaft bearings in the 3304 cylinder block as follows:a. Install the front bearing to a depth of 0.57 0.5 mm (.022 .02 in) and with the oil holes in a horizontal position and the joint at the top of the engine. The joint can not be more than 15° from vertical in either direction.b. Install the center bearing to a depth of 303.2 0.5 mm (11.94 .02 in) and with the oil hole in alignment with the oil hole in the cylinder block.c. Install the rear bearing to a depth of 604.9 0.5 mm (23.81 .02 in) and with the oil hole in alignment with the oil hole in the cylinder block. 3. Install the camshaft bearings in the 3306 cylinder block as follows:a. Install the front bearing to a depth of 0.5 0.5 mm (.02 .02 in) and with the oil holes in a horizontal position and the joint at the top of the engine. The joint can not be more than 15° from vertical in either direction.b. Install the remainder of the bearings with the oil holes in alignment with the oil holes in the cylinder block. Install the bearings to the dimensions given from the front face of the cylinder block: A) 154.0 0.5 mm (6.06 .02 in), B) 303.2 0.5 mm (11.94 .02 in), C) 601.7 0.5 mm (23.69 .02 in), D) 903.4 0.5 mm (35.57 .02 in).End By:a. install camshaftb. install oil pan platec. install flywheel housing
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101603-2482
INJECTION-PUMP ASSEMBLY