101603-2352 ZEXEL 9 400 615 048 BOSCH INJECTION-PUMP ASSEMBLY 9400615048 1016032352 220204950b


 

Information injection-pump assembly

BOSCH 9 400 615 048 9400615048
ZEXEL 101603-2352 1016032352
HINO 220204950B 220204950b
101603-2352 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101603-2352 zexel genuine, new aftermarket engine parts with delivery

Service parts 101603-2352 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9941
3. GOVERNOR 105400-8570
4. SUPPLY PUMP 105220-6570
5. AUTOM. ADVANCE MECHANIS 105676-1011
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5161
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-8241
15. NOZZLE SET

Include in #1:

101603-2352 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 048 9400615048
ZEXEL 101603-2352 1016032352
HINO 220204950B 220204950b


Zexel num
Bosch num
Firm num
Name
101603-2352 
9 400 615 048 
220204950B  HINO
INJECTION-PUMP ASSEMBLY
W06E K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.42 3.48
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   59.5 57.5 61.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.9+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   13.5 12 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 90
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2352
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring
----------
K=5
----------

Speed control lever angle

Test data 101603-2352
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 101603-2352
N:Pump normal S:Stop the pump. (1)Normal (2)Rack position aa or less, pump speed bb
----------
aa=7.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-2352
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Information:

Warning Operation
Two flashing warning lamps and an alarm inform the operator that: * An ether cylinder is empty.* Both ether cylinders are empty.* A noncritical fault is present.* A critical fault is present.The warning lamps and alarm can be tested by placing the ether system switch in the Test/Disable position. The warning alarm will turn ON for two seconds and the warning lamps will remain ON continuously until the switch is returned to the Auto position. If a solenoid valve is shorted to +BAT, the alarm sounds whenever the key switch is in the RUN or START position. The alarm beeps at the rate of approximately 1.3 seconds ON and 2.0 seconds OFF. The engine could be damaged if ether was injected before the engine is cranked.An Ether Cylinder Is Empty
One of the two warning lamps inform the operator when an ether cylinder is empty. The lamp flashes at the rate of 1.5 Hz (flashes per second) with equal ON and OFF times. The lamps and ether solenoid assemblies are correspondingly marked 1 and 2. When empty ether cylinder warning lamp 1 is flashing, ether cylinder 1 needs replaced. When empty ether cylinder warning lamp 2 is flashing, ether cylinder 2 needs replaced. (On 3516 engines, both ether cylinders of the set need replaced.) The lamps stop flashing when the reset switch is activated during ether cylinder replacement. The empty ether cylinder warning lamp will also flash if there is no ether cylinder installed.Both Ether Cylinders Are Empty
When both ether cylinders are empty (on 3516 engines, both ether cylinder sets), both empty ether cylinder warning lamps and the alarm are activated. Empty ether cylinder warning lamps 1 and 2 flash at the same time, at the rate of 1.5 Hz (flashes per second). The alarm also sounds, during the ether injection time, approximately 1.3 seconds ON and 2.0 seconds OFF.A Noncritical Fault Is Present
When a noncritical fault is present, both empty ether cylinder warning lamps are activated. Empty ether cylinder warning lamps 1 and 2 flash alternately (taking turns ON and OFF) at the rate of 3.0 Hz (flashes per second). The system continues to operate during a noncritical fault.A Critical Fault Is Present
When a critical fault is present. both empty ether cylinder warning lamps and the alarm are activated. Empty ether cylinder warning lamps 1 and 2 flash alternately (taking turns ON and OFF) at the rate of 3.0 Hz (flashes per second). The alarm also sounds, during the ether injection time, approximately 1.3 seconds ON and 2.0 seconds OFF. If possible, ether injections are disabled during a critical fault.Diagnostic Operation
Ether Injection Control DiagnosticsThe ether injection control has diagnostic capabilities to assist in troubleshooting. The control detects and records faults that occur to the system. During a critical fault, if possible, the control disables ether injection. During a noncritical fault, the control takes alternate action so that the system continues to function.The diagnostic display, on the ether injection control, displays a code which represents the fault that

Have questions with 101603-2352?





Group cross 101603-2352 ZEXEL

Hino 

 
220009240A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220009240B 
INJECTION-PUMP ASSEMBLY
J-2
 
220204730A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204731A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204732A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 644 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 594 
220204733A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204720A 
INJECTION-PUMP ASSEMBLY
H07C-TD
 
220204721A 
INJECTION-PUMP ASSEMBLY
H07C-TD
 
220204722A 
INJECTION-PUMP ASSEMBLY
H07C-TD
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 047 
220204722B 
INJECTION-PUMP ASSEMBLY
H07C-TD
 
220204760A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204761A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 645 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 204 
220204762A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 646 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 255 
220204910A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 647 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 619 984 
220204950A 
INJECTION-PUMP ASSEMBLY
W06E
101603-2352  
9 400 615 048 
220204950B 
INJECTION-PUMP ASSEMBLY
W06E
 
220009590A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220009591A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009591B 
INJECTION-PUMP ASSEMBLY
J-2
9 400 611 991 
220009592A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 049 
220009593A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009600A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 619 912 
220009601A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 619 845 
220009601B 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 041 
220009602A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009610A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 619 949 
220009611A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009611B 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 042 
220009612A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 050 
220009613A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 019 Z10 175 
220009620A 
INJECTION-PUMP ASSEMBLY
J-2
 
220009620B 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 051 
220009621A 
INJECTION-PUMP ASSEMBLY
J-2
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