101603-2314 ZEXEL 9 400 611 594 BOSCH INJECTION-PUMP ASSEMBLY 9400611594 1016032314 220204733a


 

Information injection-pump assembly

BOSCH 9 400 611 594 9400611594
ZEXEL 101603-2314 1016032314
HINO 220204733A 220204733a
101603-2314 INJECTION-PUMP ASSEMBLY
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Service parts 101603-2314 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5311
3. GOVERNOR 105401-0861
4. SUPPLY PUMP 105210-5560
5. AUTOM. ADVANCE MECHANIS 105672-0560
6. COUPLING PLATE 105662-1160
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4100
11. Nozzle and Holder 23600-2710A
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105030-4440
14. NOZZLE 105015-9220
15. NOZZLE SET

Include in #1:

101603-2314 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 594 9400611594
ZEXEL 101603-2314 1016032314
HINO 220204733A 220204733a


Zexel num
Bosch num
Firm num
Name
101603-2314 
9 400 611 594 
220204733A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11.8
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   121 119 123
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   37.3 37.3
Boost pressure mmHg   280 280
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.2+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   R1-0.7
Boost pressure kPa   10.7 10.7 12
Boost pressure mmHg   80 80 90
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   R1(11.8)
Boost pressure kPa   24 24 24
Boost pressure mmHg   180 180 180
Timer adjustment
Pump speed r/min   1100--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2314
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)SMA RACK LIMIT; RAL (boost pressure exceeds P1 at N = N1) (4)Boost compensator stroke (5)Set idle sub-spring (6)Main spring setting (7)Perform governor adjustment at an ambient temperature of at least 15 deg C (rack limit spring is shape memory alloy).
----------
K=12 RAL=13.1+-0.1mm N1=350r/min P1=37.3kPa(280mmHg)
----------

Speed control lever angle

Test data 101603-2314
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(15deg)+-5deg b=(23deg)+-5deg

Stop lever angle

Test data 101603-2314
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal stop (3)Stopper bolt setting (4)Stopper bolt setting (5)Use the hole above R = cc
----------
aa=0r/min bb=1-0.5mm cc=25mm
----------
a=13deg+-5deg b=50deg+-5deg

Timing setting

Test data 101603-2314
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

3176 Electronic Governor Fuel Injection
The ECM controls the amount of fuel injected, by varying signals to the injectors. The injectors will inject fuel ONLY if the injector solenoid is energized. The ECM sends a 100 volt signal to the solenoid to energize it. By controlling the timing and duration of the 100 volt signal, the ECM can control injection timing and the amount of fuel injected.The ECM sets certain limits on the amount of fuel that can be injected. "FRC Fuel Pos" is a limit based on boost pressure to control the fuel-air ratio, for emissions control purposes. When the ECM senses a higher boost pressure (more air into cylinder), it increases the "FRC Fuel Pos" limit (allows more fuel into cylinder). "Rated Fuel Pos" is a limit based on the horsepower rating of the engine. It is similar to the rack stops and torque spring on a mechanically-governed engine. It provides horsepower and torque curves for a specific engine family and rating. All of these limits are programmed by the factory into the Personality Module and are not programmable in the field.Injection timing depends on engine rpm, load and other operation factors. The ECM knows where top-dead-center of cylinder number one is from the signal provided by the engine Speed/Timing Sensor. It decides when injection should occur relative to top-dead-center and provides the signal to the injector at the desired time.Under certain conditions, the 3176 Engine may intentionally operate on just three cylinders. This feature is called "Three Cylinder Cutout" and occurs when the engine is operated under no load, at high rpm (when signals to the injectors are of very short duration). Under these conditions, the ECM does not inject fuel into cylinders 4, 5 and 6. This allows for more precise fuel metering to cylinders 1, 2 and 3. The accompanying change in feel and sound of the engine should not be misdiagnosed as an engine problem. When more power is needed, all six cylinders will be fueled and full power delivered.Programmable Parameters
Certain parameters that affect 3176 Vehicular Diesel Engine operation may be changed through electronic service tools (either the ECAP or DDT). The parameters are stored in the ECM and passwords are used to prevent unauthorized changes.Password protected parameters are either "System Configuration Parameters" or "Customer Specified Parameters". System Configuration Parameters are set at the factory and affect emissions or horsepower ratings within a family of engines. Factory passwords must be obtained and used to change System Configuration Parameters. Customer Specified Parameters are variable and can be used to affect such things as the rpm/horsepower ratings within the limits set by the factory. Customer Passwords must be used to change Customer Specified Parameters.If the operator has not had adequate training, some parameters may affect engine operation in ways that are not expected. This may lead to power or performance complaints, even though the engine is operating correctly.Passwords
"System Configuration Parameters" are protected by factory passwords. System Configuration Parameters are those that affect horsepower family or

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Group cross 101603-2314 ZEXEL

Hino 

 
220204730A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204731A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204732A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 644 
 
INJECTION-PUMP ASSEMBLY

Hino 

101603-2314  
9 400 611 594 
220204733A 
INJECTION-PUMP ASSEMBLY
H07C-T
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