101603-2262 ZEXEL 9 400 615 045 BOSCH INJECTION-PUMP ASSEMBLY 9400615045 1016032262 220009070b

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 045 9400615045

ZEXEL 101603-2262 1016032262

HINO 220009070B 220009070b

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101603-2262 zexel genuine, new aftermarket engine parts with delivery

Include in #1:

101603-7426 as _

Cross reference number

BOSCH 9 400 615 045 9400615045

ZEXEL 101603-2262 1016032262

HINO 220009070B 220009070b

Zexel num

Bosch num

Firm num

Name

101603-2262

9 400 615 045

220009070B HINO

INJECTION-PUMP ASSEMBLY
H07D K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8260

Bosch type code 9 430 610 133

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 18

Opening pressure kgf/cm2 184

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131425-0620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4 3.97 4.03

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 11.3

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 93 91 95

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 9+-0.5

Pump speed r/min 265 265 265

Each cylinder's injection qty mm3/st. 15 14 16

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.3)

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 93 92 94

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.7

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 95.5 91.5 99.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point D

Rack position (R1-0.7)

Pump speed r/min 580 580 580

Average injection quantity mm3/st. 77.5 73.5 81.5

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 140 150

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1100+50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1450-50

Advance angle deg. 3.5 3.2 3.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=L84
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=25.5mm
----------
a=20deg+-5deg b=40deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=35mm
----------
a=14.5deg+-5deg b=40deg+-5deg

0000001501 TAMPER PROOF

1. Method for setting tamperproof proofing (1)Perform after governor adjustment (torque cam phase adjustment). (2)Increase the full rack position to Ra using the load lever. (3)Push in screw (A) to Rb. (4)Temporarily caulk using the tip of a screwdriver (5)Confirm that the rack at that time is at Rb . (6)Lock using setscrew (B). (Tightening torque = T) (7)Pressfit (C) after applying adhesive. (8)Readjust the full rack using the load lever.
----------
Ra=(R1+0.45)+-0.1mm Rb=(R1+0.45)+-0.1mm
----------
T=4.9~7N-m(0.5~0.7Kgf-m)

0000001601 AIR CYLINDER

Adjustment of the air cylinder 1. Set the speed lever at the idling position. 2. Set the gap between the air cylinder (a) and the set bolt (b) to L1. 3. Set the speed at N1, apply positive pressure P1 to the air cylinder (a) and read the rack position. 4. Push set bolt (b) out and tighten nut (c) at N1 when the rack position is R1. 5. Apply positive pressure several times and confirm that the lever returns to the idle position at positive pressure P2. 6. Confirm that the rack position is R1 at positive pressure P1.
----------
L1=(8)mm R1=8.8+-0.1mm N1=475r/min P1=392+98kPa(4+1kgf/cm2) P2=0kPa(0kgf/cm2)
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Information:

(1) Outer spring: Length under test force ... 27.4 mm (1.08 in.)Test force ... 180 9 N (40 2 lb.)Free length after test ... 45.2 mm (1.78 in.)(Damper coils of spring go toward cylinder head.)(2) Inner spring: Length under test force ... 23.88 mm (.940 in.)Test force ... 69 9 N (15.4 2 lb.)Free length after test ... 39.6 mm (1.56 in.)(Damper coils of spring go toward cylinder head.)(3) Valve guides: Inside diameter ... 9.507 to 9.543 mm (.3743 to .3757 in.)Outside diameter ... 15.921 to 15.933 mm (.6268 to .6273 in.)Parent bore diameter in cylinder head for valve guide ... 15.867 to 15.893 mm (.6247 to .6257 in.)Interference fit of guide in cylinder head ... 0.028 to 0.066 mm (.0011 to .0026 in.)Overall length of guide: Intake ... 57.94 mm (2.281 in.)Exhaust ... 61.11 mm (2.406 in.)Projection of guide above valve spring recess ... 15.09 mm (.594 in.)(4) Intake valve: Valve stem diameter ... 9.42 to 9.45 mm (.371 to .372 in.)Clearance of valve in guide ... 0.058 to 0.119 mm (.0023 to .0047 in.)Maximum permissible clearance of valve in guide ... 0.13 mm (.005 in.)Valve head diameter ... 44.09 to 44.35 mm (1.736 to 1.746 in.) Grinding angles: Valve face angle ... 45°Valve seat angle ... 45°Valve head depth below cylinder head face: Minimum ... 1.02 mm (.040 in.)Maximum ... 1.27 mm (.050 in.)Service wear limit ... 1.52 mm (.060 in.)Overall length of valve ... 122.71 to 123.11 mm (4.831 to 4.847 in.)(5) Exhaust valve: Valve stem diameter ... 9.42 to 9.45 mm (.371 to .372 in.)Clearance of valve in guide ... 0.058 to 0.119 mm (.0023 to .0047 in.)Maximum permissible clearance of valve in guide (all models) ... 0.15 mm (.006 in.)Valve head diameter ... 37.26 to 37.52 mm (1.467 to 1.477 in.)Grinding angles: Valve face angle ... 45°Valve seat angle ... 45°Valve head depth below cylinder head face: Minimum ... 1.02 mm (.040 in.)Maximum ... 1.27 mm (.050 in.)Service wear limit ... 1.52 mm (.060 in.)Overall length of valve ... 123.11 to 123.52 mm (4.847 to 4.863 in.)(6) Maximum permissible depth of bore to grind the flare of the valve seat ... 2.69 to 2.79 mm (.106 to .110 in.)(7) Angle to grind flare of valve seat ... 33° (8) Use the dimensions that follow to machine the recess into the cylinder head for valve seat inserts not already installed in the head. Intake: A ... 7.19 to 7.32 mm (.283 to .288 in.)B ... 51.219 to 51.245 mm (2.0165 to 2.0175 in.)C (Radius) ... 0.38 mm (.015 in.)Exhaust: A ... 9.53 to 9.65 mm (.375 to .380 in.)B ... 42.62 to 42.65 mm (1.678 to 1.679 in.)C (Radius) ... 0.38 mm (.015 in.)