101603-2140 ZEXEL 9 400 615 040 BOSCH INJECTION-PUMP ASSEMBLY 9400615040 1016032140 220204460a


 

Information injection-pump assembly

BOSCH 9 400 615 040 9400615040
ZEXEL 101603-2140 1016032140
HINO 220204460A 220204460a
101603-2140 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101603-2140 zexel genuine, new aftermarket engine parts with delivery

Service parts 101603-2140 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5310
3. GOVERNOR 105400-8390
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS 105614-3660
6. COUPLING PLATE 105662-1280
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6750
11. Nozzle and Holder 23600-2490A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4440
14. NOZZLE 105015-9220
15. NOZZLE SET

Include in #1:

101603-2140 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 040 9400615040
ZEXEL 101603-2140 1016032140
HINO 220204460A 220204460a


Zexel num
Bosch num
Firm num
Name
101603-2140 
9 400 615 040 
220204460A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   119.2 117.2 121.2
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.5+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2140
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Deliver without the torque control spring operating. (4)Main spring setting (5)Set idle sub-spring
----------
K=16
----------

Speed control lever angle

Test data 101603-2140
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101603-2140
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)Normal
----------
aa=5.4mm bb=0r/min
----------
a=53deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-2140
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:


Delco-Remy Alternator
(1) Regulator. (2) Roller bearing. (3) Stator winding. (4) Ball bearing. (5) Rectifier bridge. (6) Field winding. (7) Rotor assembly. (8) Fan.Alternator (Bosch)
The alternator is driven by V-belts from the crankshaft pulley. This alternator is a three phase, self-rectifying charging unit. The regulator is part of the alternator.
Bosch Alternator
(1) Fan. (2) Stator winding. (3) Field winding. (4) Regulator. (5) Ball bearing. (6) Roller bearing. (7) Rotor. (8) Rectifier assembly.This alternator design has no need for slip rings or brushes, and the only part that has movement is the rotor assembly. All conductors that carry current are stationary. The conductors are: the field winding, stator windings, six rectifying diodes, and the regulator circuit components.The rotor assembly has many magnetic poles like fingers with air space between each opposite pole. The poles have residual magnetism (like permanent magnets) that produce a small amount of magnet-like lines of force (magnetic field) between the poles. As the rotor assembly begins to turn between the field winding and the stator windings, a small amount of alternating current (AC) is produced in the stator windings from the small magnetic lines of force made by the residual magnetism of the poles. This AC current is changed to direct current (DC) when it passes through the diodes of the rectifier bridge. Most of this current goes to charge the battery and to supply the low amperage circuit, and the remainder is sent to the field windings. The DC current flow through the field windings (wires around an iron core) now increases the strength of the magnetic lines of force. These stronger lines of force now increase the amount of AC current produced in the stator windings. The increased speed of the rotor assembly also increases the current and voltage output of the alternator.The voltage regulator is a solid state (transistor, stationary parts) electronic switch. It feels the voltage in the system and switches on and off many times a second to control the field current (DC current to the field windings) for the alternator to make the needed voltage output.Alternator (Nippondenso)
The alternator is driven by a V-belt from the crankshaft pulley. The only part in the alternator which has movement is rotor assembly (9). Rotor assembly (9) is held in position by a ball bearing at each end of rotor shaft (8).The alternator is made up of a frame (3) on the drive end, rotor assembly (9), stator assembly (5), rectifier assembly (11), brushes (7) and holder assembly, slip rings (13), rear end frame (12) and regulator (6). Drive pulley (1) has a fan (2) for heat removal by the movement of air through the alternator.
Alternator Schematic (With Regulator Attached)
(1) Pulley. (2) Fan. (3) Drive end frame. (4) Stator coils. (5) Stator assembly. (6) Regulator. (7) Brushes. (8) Rotor shaft. (9) Rotor assembly. (10) Field windings. (11) Rectifier assembly. (12) Rear end frame. (13) Slip rings.Rotor assembly (9) has field windings (10) (wires around an iron core) which make magnetic lines of force when direct

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Group cross 101603-2140 ZEXEL

Hino 

9 400 619 759 
220008350A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008350B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008350D 
INJECTION-PUMP ASSEMBLY
J-2
 
220008351A 
INJECTION-PUMP ASSEMBLY
 
220008351B 
INJECTION-PUMP ASSEMBLY
F 01G 09U 03G 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 019 Z10 110 
220008351C 
INJECTION-PUMP ASSEMBLY
J-2
 
220008360A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008361B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008361D 
INJECTION-PUMP ASSEMBLY
J-2
 
220008362B 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03H 
 
INJECTION-PUMP ASSEMBLY
F 01G 09U 03J 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 03K 
220008362C 
INJECTION-PUMP ASSEMBLY
J-2
 
220008370A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008370B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008370E 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03L 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 019 Z10 174 
220008370F 
INJECTION-PUMP ASSEMBLY
J-2
 
220008380B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008380D 
INJECTION-PUMP ASSEMBLY
J-2
 
220008381A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008382A 
INJECTION-PUMP ASSEMBLY
J-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 019 Z10 111 
220008382B 
INJECTION-PUMP ASSEMBLY
J-2
101603-2140  
9 400 615 040 
220204460A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220008590A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 615 041 
220008590B 
INJECTION-PUMP ASSEMBLY
W06E
 
220008620B 
INJECTION-PUMP ASSEMBLY
H07D
 
220008930B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008932A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008931A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 610 637 
220008933A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008940B 
INJECTION-PUMP ASSEMBLY
J-2
 
220008942A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008943A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03M 
220008944A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03N 
220008945A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03P 
220008946A 
INJECTION-PUMP ASSEMBLY
J-2
F 01G 09U 03R 
220008947A 
INJECTION-PUMP ASSEMBLY
J-2
 
220008952A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 610 638 
220008954A 
INJECTION-PUMP ASSEMBLY
J-2
9 400 615 042 
220008955A 
INJECTION-PUMP ASSEMBLY
J-2
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