101603-1940 ZEXEL 9 400 615 028 BOSCH INJECTION-PUMP ASSEMBLY 9400615028 1016031940 me038927

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 615 028 9400615028

ZEXEL 101603-1940 1016031940

MITSUBISHI ME038927 me038927

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Include in #1:

107692-1101 as _

Cross reference number

BOSCH 9 400 615 028 9400615028

ZEXEL 101603-1940 1016031940

MITSUBISHI ME038927 me038927

Zexel num

Bosch num

Firm num

Name

101603-1940

9 400 615 028

ME038927 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D15 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.5

Pump speed r/min 850 850 850

Each cylinder's injection qty mm3/st. 61.5 59.7 63.3

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 9.7+-0.5

Pump speed r/min 275 275 275

Each cylinder's injection qty mm3/st. 10.5 9 12

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.5)

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 61.5 60.5 62.5

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1(11.5)

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 65.8 63.1 68.5

Difference in delivery mm3/st. 5.4 5.4 5.4

Fixing the lever *

Timer adjustment

Pump speed r/min 850+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1200

Advance angle deg. 2.6 2.1 3.1

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Excess fuel setting for starting: SXL
----------
DL=6.5-0.2mm SXL=R1(11.5)+0.2mm
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=27.5deg+-3deg b=75.5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=56deg+-5deg b=71deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(1deg)

Information:

Lubricants, Coolants, and Greases
Data sheets, specifications, and recommendations for Cat lubricants, coolants, and greases are available through your Cat dealer and at the following website:http://parts.cat.com/parts/machine-fluids
Special Publication, PEWJ0074, "Filters and Fluids Application Guide"
Special Publication, PEHJ0149, "Cat Filters and Fluids Toolbox Update - Datasheet Set"
Special Publication, REHS1063, "Know Your Track-Type Tractor Cooling System"
Special Publication, SEBD0518, "Know Your Cooling System"
Special Publication, PEGJ0035, "Grease Selection Guide"Fuel
Special Publication, PEHP7046, "Fuel Contamination Control Data Sheet"
Special Publication, SENR9620, "Improving Fuel System Durability"
Special Publication, SEBD0717, "Diesel Fuels and Your Engine"
"ASTM D6751 Standard Specification for Biodiesel Fuel Blend Stock (B100) for Middle Distillate Fuels"
"EN 14214 Automotive fuels - Fatty acid methyl esters (FAME) for diesel engines - Requirements and test methods"
"ASTM D7467 Standard Specification for Diesel Fuel Oil, Biodiesel Blend (B6 to B20)"
"ASTM D975 Standard Specification for Diesel Fuel Oils" (includes requirements for B5 and lower biodiesel blends)
"EN 590 Automotive fuels - Diesel - Requirements and test methods" (includes requirements for B5 and lower biodiesel blends)
"EN 14078 Liquid petroleum products - Determination of fatty acid methyl esters (FAME) in middle distillates - Infrared spectroscopy method"
"EN 14104 Fat and oil derivatives - Fatty Acid Methyl Esters (FAME) - Determination of Acid Value"
"ASTM D664 Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration"
"ASTM D6469 Standard Guide