101603-1680 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016031680 me035733


 

Information injection-pump assembly

ZEXEL 101603-1680 1016031680
MITSUBISHI ME035733 me035733
101603-1680 INJECTION-PUMP ASSEMBLY
Rating:
57
Buy INJECTION-PUMP ASSEMBLY 101603-1680 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 101603-1680 1016031680
MITSUBISHI ME035733 me035733


Zexel num
Bosch num
Firm num
Name
101603-1680 
 
ME035733  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.1
Pump speed r/min   850 850 850
Each cylinder's injection qty mm3/st.   56.5 54.8 58.2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   9.7+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   10.5 9 12
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.1)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   56.5 55.5 57.5
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(11.1)
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   58.5 56.5 60.5
Difference in delivery mm3/st.   5 5 5
Fixing the lever   *
Timer adjustment
Pump speed r/min   850+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   2.6 2.1 3.1
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-1680
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL
----------
DL=6.5-0.2mm SXL=R1(11.1)+0.1+0.8mm
----------

0000000901

Test data 101603-1680
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=26deg+-3deg b=57deg+-5deg

Stop lever angle

Test data 101603-1680
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=2.5mm bb=21mm
----------
a=71deg+-5deg b=20deg+-5deg c=(9.5deg)

Timing setting

Test data 101603-1680
(1)Pump vertical direction (2)Position of gear mark 'Z' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(90deg)




Information:

Oils
Hot oil and components can cause personal injury. Do not allow hot oil or components to contact the skin.Keep all exhaust manifold and turbocharger shields in place to protect hot exhaust from oil spray in the event of a line, tube or seal failure.Batteries
Battery electrolyte contains acid and can cause injury. Avoid contact with the skin and eyes.Wash hands after touching batteries and connectors. Use of gloves is recommended.Batteries give off flammable fumes which can explode. Ensure there is proper ventilation for batteries which are located in an enclosure.Always thaw a frozen battery before jump starting. Frozen batteries can explode.Do not smoke when observing battery electrolyte levels.Always wear protective glasses when working with batteries.Never disconnect any charging unit circuit or battery circuit cable from the battery when charging unit is operating. A spark can cause the flammable vapor mixture of hydrogen and oxygen to explode.Fire or Explosion Prevention
Fire may result from lubricating oil or fuel sprayed on hot surfaces causing personal injury and property damage. Inspect all lines and tubes for wear or deterioration. They must be routed, supported or clamped securely. Tighten all connections to the recommended torque. Leaks can cause fires.Determine whether the engine will be operated in an environment in which combustible gases could be drawn through the air inlet system. These gases could cause the engine to overspeed, which in turn could seriously damage the engine and result in bodily injury or property damage.If your application involves the presence of combustible gases, consult your Caterpillar dealer to obtain additional information concerning protection devices (i.e. air inlet shutoff) suitable for the application involved.All fuels, most lubricants and some coolant mixtures are flammable.Diesel fuel is flammable. Gasoline is flammable. The mixture of diesel and gasoline fumes is extremely explosive.Do not smoke while refueling or in a refueling area.Do not smoke in areas where batteries are charged, or where flammable materials are stored.Batteries give off flammable fumes which can explode.Keep all fuels and lubricants stored in properly marked containers and away from all unauthorized persons.Store all oily rags or other flammable material in a protective container, in a safe place.Do not weld or flame cut on pipes or tubes that contain flammable fluids. Clean them thoroughly with nonflammable solvent before welding or flame cutting on them.Remove all flammable materials such as fuel, oil and other debris before they accumulate on the engine.Do not expose the engine to flames, burning brush, etc., if at all possible.Shields (if equipped), which protect hot exhaust components from oil or fuel spray in the event of a line, tube or seal failure, must be installed correctly.Provide adequate and proper waste oil disposal. Oil and fuel filters must be properly installed and housing covers tightened to proper torque when being changed.Batteries must be kept clean, covers kept on all cells, recommended cables and connections used and battery box covers kept in place when operating.When starting from an external source, always connect the positive (+) jumper cable to the POSITIVE (+) terminal of the

Have questions with 101603-1680?





Group cross 101603-1680 ZEXEL

Mitsubishi 

 
ME056250 
INJECTION-PUMP ASSEMBLY
6D22
 
ME056251 
INJECTION-PUMP ASSEMBLY
6D22
 
ME039283 
INJECTION-PUMP ASSEMBLY
6D14T
9 400 615 020 
ME035872 
INJECTION-PUMP ASSEMBLY
6D14
 
ME035876 
INJECTION-PUMP ASSEMBLY
6D15
 
 
INJECTION-PUMP ASSEMBLY
6D14T
 
ME035874 
INJECTION-PUMP ASSEMBLY
6D14T

M.Bishi-Hi.-Nag 

 
EZ40071 
INJECTION-PUMP ASSEMBLY
6AAC
 
EZ40075 
INJECTION-PUMP ASSEMBLY
6AAC
 
EZ40089 
INJECTION-PUMP ASSEMBLY
6AAC

Mitsubishi 

101603-1680  
 
ME035733 
INJECTION-PUMP ASSEMBLY
6D14

M.Bishi-Hi.-Nag 

 
EZ40077 
INJECTION-PUMP ASSEMBLY
6AAC
Back to top