101602-9751 ZEXEL 9 400 611 254 BOSCH INJECTION-PUMP ASSEMBLY 9400611254 1016029751 1671295003

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 254 9400611254

ZEXEL 101602-9751 1016029751

NISSAN-DIESEL 1671295003 1671295003

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Buy INJECTION-PUMP ASSEMBLY 101602-9751 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-9751 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3690

3. GOVERNOR 105400-5201

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0601

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5620

11. Nozzle and Holder 16600-95015

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4620

14. NOZZLE 105015-7360

15. NOZZLE SET

Include in #1:

101602-9751 as INJECTION-PUMP ASSEMBLY

Include in #2:

104742-1220 as _

Cross reference number

BOSCH 9 400 611 254 9400611254

ZEXEL 101602-9751 1016029751

NISSAN-DIESEL 1671295003 1671295003

Zexel num

Bosch num

Firm num

Name

101602-9751

9 400 611 254

1671295003 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
NE6T05 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.75 2.7 2.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.4

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 99 97.5 100.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.7+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 9 7.5 10.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)RACK LIMIT: RAL (6)Rack difference between N = N1 and N = N2
----------
K=10 RAL=11+-0.1mm N1=750r/min N2=450r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Stopper bolt setting (4)Set the pump speed at bb.
----------
aa=905r/min bb=755r/min
----------
a=(2deg)+-5deg b=(20deg)+-5deg c=(7deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=- r1=750r/min r2=- Q1=99+-1.5mm3/st Q2=- c1=+-2.5% c2=- a3=18 a4=15 r3=900r/min r4=750r/min

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(30deg)

Information:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS5598" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
Termination Date
April 30, 2000Problem
A fatigue crack in the nozzle adapter may cause high pressure fuel leaks. Customers will complain of engine misfiring/skipping and fuel leaking from nozzle due to a crack where fuel line is attached.
Affected Product
Model & Identification Number
D250E (5TN975-1839)
D300E (7FN485-1045)
D25D (1HK670-0743)
D30D (3AJ410-0440)
CH65C (2ZJ2400-2537)
970F (7SK800-1113)
615C (2XG1390-1745 9XG850-1210 )
Parts Needed
6 - 0R8782 NOZZLE AS-DIAction Required
If the fuel nozzle adapter cracks on an engine equipped with part number 100-7563 Nozzles in the affected serial number range, replace entire set of 100-7563 Nozzles with 0R8782 Nozzles.
Service Claim Allowances
This is a 2.5-hour job.
Parts Disposition
U.S. and Canadian Dealers
Return all 0R-8782 Nozzles that are replaced to:
Caterpillar Inc.
Service Claims Room
Attention: Howard Jenkel
8201 N. University
Peoria, IL 61615
All other Dealers
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.