101602-9630 ZEXEL 9 400 610 633 BOSCH INJECTION-PUMP ASSEMBLY 9400610633 1016029630 1679095007

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 633 9400610633

ZEXEL 101602-9630 1016029630

NISSAN-DIESEL 1679095007 1679095007

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Buy INJECTION-PUMP ASSEMBLY 101602-9630 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-9630 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3070

3. GOVERNOR 105400-3420

4. SUPPLY PUMP 105220-1910

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0520

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6260

11. Nozzle and Holder 16600-95004

12. Open Pre:MPa(Kqf/cm2) 22.6{230}

13. NOZZLE-HOLDER 105031-4570

14. NOZZLE 105015-5880

15. NOZZLE SET

Include in #1:

101482-4371 as _

101602-9630 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 633 9400610633

ZEXEL 101602-9630 1016029630

NISSAN-DIESEL 1679095007 1679095007

Zexel num

Bosch num

Firm num

Name

101602-9630
101602-9740

9 400 610 633

1679095007 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
NE6T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.75 2.7 2.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 82 80.5 83.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.3+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 13 11.5 14.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75 95

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT
----------
K=8
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(9deg)+-5deg b=(25deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=10.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=5.6mm
----------
a1=A a2=B a3=C a4=D r1=- r2=750r/min r3=- r4=- Q1=- Q2=82+-1.5mm3/st Q3=- Q4=- c1=- c2=+-2% c3=- c4=- a5=24 a6=23 a7=22 a8=21 a9=20 a10=19 a11=18 a12=17 a13=16 a14=15 a15=- r5=1200r/min r6=1150r/min r7=1100r/min r8=1050r/min r9=1000r/min r10=950r/min r11=900r/min r12=850r/min r13=800r/min r14=750r/min r15=- R5=1290+-30r/min R6=1235+-28r/min R7=1180+-27r/min R8=1130+-26r/min R9=1075+-25r/min R10=1020+-23r/min R11=965+-22r/min R12=915+-22r/min R13=860+-20r/min R14=805+-18r/min R15=-

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(30deg)

Information:

Problem
The 9Y3222 Injector Rocker Arms may fail on certain 205B, 206B, 211B, 212B, 213B, 214B, 224B, and 325 Excavators; D20D and D250D Articulated Trucks; 446 Backhoe Loaders; 950F Loaders; 3114 Industrial Engines; 3116 Industrial Engines; 3116 Marine Engines; and 3116 Truck Engines. The arm may fail near the adjusting screw or the insert on the injector end of the arm may break.
Affected Product
Model & Identification Number
205B (5ZF1-91)
206B (9BF1-691)
211B (6XG1-162)
212B (3PJ1-912)
213B (1EJ1-378)
214B (4CF1-517; 9MF1-386)
224B (7WF1-181)
325 (2JK174-254)
D20D (9MG1-46)
D250D (6NG1-35)
446 (6XF1-689)
950F (6YG1-2729; 7ZF1-1045)
3114 (Industrial) (5EF1-974)
3116 (Industrial) (2WG1-2506; 4PG1-847)
3116 (Marine) (4KF1-1154)
3116 (Truck) (2BK10000-14485)
Parts Needed
6 - 9Y3222 Injector Arm AssemblyAction Required
If one 9Y3222 Injector Arm Assembly fails, follow the procedures in the Service Manual and replace all six 9Y3222 Injector Arm Assemblies.
In marine applications where there is more than one engine per vessel, install six new 9Y3222 Injector Arm Assemblies on all engines if there is a 9Y3222 Injector Arm Assembly failure.
Service Claim Allowances
All Affected Product Except Truck Engines
This is a 4-hour job.
Truck Engines
Labor segment for test after repair not allowed for this repair.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.