101602-9571 ZEXEL 9 400 614 978 BOSCH INJECTION-PUMP ASSEMBLY 9400614978 1016029571 16712z5505

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 978 9400614978

ZEXEL 101602-9571 1016029571

NISSAN-DIESEL 16712Z5505 16712z5505

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Service parts 101602-9571 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3650

3. GOVERNOR 105400-3510

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0391

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5501

11. Nozzle and Holder 16600Z5515

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4490

14. NOZZLE

105015-5320

15. NOZZLE SET

Include in #1:

101602-9571 as INJECTION-PUMP ASSEMBLY

Include in #2:

104741-6593 as _

Cross reference number

BOSCH 9 400 614 978 9400614978

ZEXEL 101602-9571 1016029571

NISSAN-DIESEL 16712Z5505 16712z5505

Zexel num

Bosch num

Firm num

Name

101602-9571

9 400 614 978

16712Z5505 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD6T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 63.9 62.3 65.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.3

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 54.1 52.5 55.7

Max. variation between cylinders % 0 -3 3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.2+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8.1 6.3 9.9

Max. variation between cylinders % 0 -12 12

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=13 N1=900r/min N2=400r/min
----------

Speed control lever angle

F:Full speed I:Idle M:Minimum-maximum speed (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=6deg+-5deg b=24deg+-5deg c=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=B r1=750r/min r2=750r/min Q1=68.7+-1.6mm3/st Q2=63.9+-1.6mm3/st c1=+-2% c2=+-2% a3=18 a4=15 r3=900r/min r4=750r/min

Timing setting

(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Caterpillar: Confidential Yellow
PSP FOR INSTALLING AN AUTOMATIC ETHER INJECTION SYSTEM (AEIS) ON CERTAIN D11N TRACTORS - PS4429 - MAILED US AND CANADA, COFA, CO SA, LIMITED CACO, LIMITED CFEL
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-33 A-25.1 AU-22 E-28.1 O-31 Revised 03/02/91 to correct part number error. In list of parts, 9X1047 Collar should read 9X0147 Collar. 1456 PS4429 This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4429" as Part Number, "7755" as Group Number, and "96" as Description Code. Termination Date
February 29, 1992
Problem
Certain D11N Tractors equipped with a manual ether starting aid may experience problems during cold starts. An Automatic Ether Injection System (AEIS) can be installed to improve starting and combustion during cold startups and increase the service life of the engine.
Affected Product
Model Identification Number D11N 74Z1-729
Parts Needed
2 - 3B6768 Bushing 2 - 4B4274 Washer 2 - 8B0114 Spacer 8 - 8C5607 Mount 4 - 8C5608 Spacer 1 - 8C9006 Tee 1 - 8C9812 Switch Assembly 2 - 9D2867 Lens 2 - 9D3127 Base Assembly 2 - 8E0993 Plate 2 - 8E1355 Plate 1 - 8E1415 Valve Assembly 1 - 8E1446 Inlay 1 - 8E6595 Harness Assembly 1 - 9G9813 Alarm Group 1 - 4H1641 Pin 1 - 3J1907 Seal 1 - 3J5390 Plug 1 - 7J6596 Fitting Assembly 10 - 7K1181 Strap 1 - 2L8077 Terminal 1 - 2L8079 Terminal 8 - 4M0061 Bolt 8 - 5M3062 Bolt 1 - 8M2772 Clip 2 - 2N7456 Screw 2 - 7N5876