101602-9141 ZEXEL 9 400 610 632 BOSCH INJECTION-PUMP ASSEMBLY 9400610632 1016029141 12665051041

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 632 9400610632

ZEXEL 101602-9141 1016029141

YANMAR 12665051041 12665051041

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Buy INJECTION-PUMP ASSEMBLY 101602-9141 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-9141 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-9131

3. GOVERNOR 105400-3200

4. SUPPLY PUMP 105220-4300

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101402-4030 as _

101602-9141 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 632 9400610632

ZEXEL 101602-9141 1016029141

YANMAR 12665051041 12665051041

Zexel num

Bosch num

Firm num

Name

101602-9141

9 400 610 632

12665051041 YANMAR

INJECTION-PUMP ASSEMBLY
6HAL K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.7 2.65 2.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.7

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 121 118.6 123.4

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.5+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 15 13.5 16.5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Confirm that the rack is pulled back to R = R1 or less at solenoid operation (N = N1).
----------
K=13 R1=5.5mm N1=700r/min
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Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
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a=20deg+-5deg b=28deg+-5deg c=7deg+-5deg

Information:

(1) Bore in bearing of idler gear ... 28.600 0.048 mm (1.1260 .0019 in.) Diameter of shaft for the idler gear ... 28.512 0.013 mm (1.1225 .0005 in.)Clearance between bearing and shaft ... 0.028 to 0.150 mm (.0011 to .0059 in.)(2) Clearance between gear and body of pump ... 0.05 to 0.66 mm (.002 to .026 in.)(3) Diameter of shafts for pump ... 22.217 0.005 mm (.8747 .0002 in.) Bore in bearings for shafts (2P1785) ... 22.258 0.008 mm (.8763 .0003 in.)Bore in bearings for shafts (4W2448) ... 22.286 0.051 mm (.8774 .0020 in.)Clearance between shafts and bearings (2P1785) ... 0.028 to 0.053 mm (.0011 to .0021 in.)Clearance between shafts and bearings (4W2448) ... 0.025 to 0.127 mm (.0010 to .0050 in.)(4) Depth that bearings are installed in pump bodies ... 1.5 0.25 mm (.060 .010 in.)(5) Gear. Length of gears ... 50.808 0.025 mm (2.0003 .0010 in.) Depth of bore in pump body for gears ... 50.935 0.020 mm (2.0053 .0008 in.)Clearance between end of gears and pump body ... 0.081 to 0.173 mm (.0032 to .0068 in.)(6) Length of gears ... 38.070 0.025 mm (1.4988 .0010 in.) Depth of bore in pump body for gears ... 38.197 0.020 mm (1.5038 .0008 in.)Clearance between end of gears and pump body ... 0.081 to 0.173 mm (.0032 to .0068 in.)(7) Distance from the end of the idler shafts to gear faces ... 21.03 .127 mm (.828 .005 in.) Maximum temperature of gear when shrinking in place ... 398°C (750°F)(8) Distance from the end of the drive shaft to gear face ... 38.2 0.12 mm (1.505 .005 in.) Maximum temperature of gear when shrinking in place ... 398°C (750°F)(9) Torque for bolt holding drive gear to drive shaft ... 43 7 N m (32 5 lb ft) Install the bearings in the cover and body for the oil pump so the bearing junctions (joints) are in the position shown.(10) Distance dowel extends from body ... 6.0 0.5 mm (.24 .02 in.)(11) Shaft assembly. Distance shaft assembly extends from body ... 30.50 0.25 mm (1.200 .010 in.) Before running, lubricate pump with oil. Pump must rotate freely by hand.