101602-9131 ZEXEL 9 400 614 970 BOSCH INJECTION-PUMP ASSEMBLY 9400614970 1016029131 12665051031

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 970 9400614970

ZEXEL 101602-9131 1016029131

YANMAR 12665051031 12665051031

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101602-9131 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-9131 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-9131

3. GOVERNOR 105400-3180

4. SUPPLY PUMP 105220-4300

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101401-0961 as _

101602-9131 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 970 9400614970

ZEXEL 101602-9131 1016029131

YANMAR 12665051031 12665051031

Zexel num

Bosch num

Firm num

Name

101602-9131

9 400 614 970

12665051031 YANMAR

INJECTION-PUMP ASSEMBLY
6HAL K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.7 2.65 2.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.7

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 121 118.6 123.4

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.5+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 15 13.5 16.5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring
----------
K=13
----------

Speed control lever angle

I:Idle (1)When pump speed set at aa (2)Set the pump speed at bb (at delivery) (3)Stopper bolt setting
----------
aa=755r/min bb=910r/min
----------
a=20deg+-5deg b=28deg+-5deg c=7deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=20deg+-5deg b=53deg+-5deg

Information:

(1) 7S7144 Spring for valves (new): Length under test force ... 44.86 mm (1.766 in.)Test force ... 257 25 N (57.7 4.5 lb.)Use again minimum load at length under test force ... 217 N (48.83 lb.)Length of spring at valve open position ... 32.28 mm (1.271 in.)Use again minimum load at valve open position ... 658 N (148.5 lb.)Free length after test ... 52.07 mm (2.05 in.)Outside diameter ... 35.21 mm (1.386 in.)Spring must not be bent more than ... 1.82 mm (.072 in.)(2) Height to top of valve guide ... 22.23 0.25 mm (.875 .010 in.)(3) Diameter of valve stem (new) ... 9.441 0.008 mm (.3717 .0003 in.) Use again minimum diameter ... 9.408 mm (.3704 in.)Bore in valve guide with guide installed in the head.Minimum permissible (new) ... 9.456 mm (.3723 in.)Maximum permissible (worn) ... 9.581 mm (.3772 in.)(4) Valve lip thickness: 6N9916 Exhaust ValveUse again minimum ... 2.69 mm (.106 in.)6N9915 Intake ValveUse again minimum ... 2.44 mm (.096 in.)(5) Diameter of valve head: Exhaust valve ... 48.16 0.13 mm (1.896 .005 in.)Intake valve ... 51.31 0.13 mm (2.020 .005 in.)(6) Angle of valve face ... 29 1/4 1/4° (7) Depth of bore in head for valve seat insert ... 12.28 0.13 mm (.483 .005 in.)(8) Diameter of valve seat insert for exhaust valve ... 50.889 0.013 mm (2.0035 .0005 in.) Bore in head for valve seat insert for exhaust valve ... 50.813 0.030 mm (2.0005 .0012 in.)Diameter of valve seat insert for intake valve ... 52.032 0.013 mm (2.0485 .0005 in.)Bore in head for valve seat insert for intake valve ... 51.956 0.030 mm (2.0455 .0012 in.)(9) Angle of face of valve seat insert ... 30 1°(10) Maximum permissible width of valve seat (intake and exhaust) ... 1.93 mm (.076 in.) Minimum permissible width of valve seat (intake and exhaust) ... 1.14 mm (.045 in.)(11) Dimension from top of closed valve to face of head: Minimum permissible dimension for 6N9916 Exhaust Valve ... 0.66 mm (.026 in.)Minimum permissible dimension for 6N9915 Intake Valve ... 0.15 mm (.006 in.)(12) Outside diameter of the face of the valve seat insert: Exhaust seat ... 46.02 mm (1.812 in.)Maximum permissible, exhaust seat ... 47.29 mm (1.862 in.)Intake seat ... 49.28 mm (1.940 in.)Maximum permissible, intake seat ... 50.55 mm (1.990 in.)(13) Angle to grind seat face of the insert to get a reduction of maximum seat diameter ... 15°Procedure to Check Intake Valve Timing
1. Check the No. 1 intake valve clearance with the engine stopped. The valve clearance must be 0.30 to 0.46 mm (.012 to .018 in.). If the valve clearance is not in this range, adjust the clearance to .038 mm (.015 in.).2. Mark Top Center Position of the crankshaft on the vibration damper or pulley.3. Use a dial indicator to measure the intake valve movement.4. Rotate the crankshaft in the direction of normal