101602-8390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016028390 1156032220


 

Information injection-pump assembly

ZEXEL 101602-8390 1016028390
ISUZU 1156032220 1156032220
101602-8390 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101602-8390 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-8390 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-8150
3. GOVERNOR 105419-2600
4. SUPPLY PUMP 105220-6240
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-0320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4170
11. Nozzle and Holder 1-15300-331-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4361
14. NOZZLE 105025-0290
15. NOZZLE SET

Include in #1:

101602-8390 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-8390 1016028390
ISUZU 1156032220 1156032220


Zexel num
Bosch num
Firm num
Name
101602-8390 
101602-8391 
 
1156032220  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1-TQV * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   725 725 725
Average injection quantity mm3/st.   96.5 95 98
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.5+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 85 95
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-8390
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=7
----------

Speed control lever angle

Test data 101602-8390
F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set speed at bb (setting at delivery).
----------
aa=750r/min bb=900r/min
----------
a=(2deg)+-5deg b=(5deg)+-5deg c=(16deg)+-5deg

Stop lever angle

Test data 101602-8390
N:Pump normal S:Stop the pump.
----------

----------
a=4.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-8390
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)




Information:

Cautions Regarding Battery* Handle Battery Carefully * Never use flames or allow sparks near the battery. The battery releases flammable hydrogen gas and oxygen gas. These gases can be ignited by flames and cause an explosion.* Do not use the battery when the fluid surface is lower than the minimum level. Using a battery with a low electrolyte level can result in an explosion.* Do not short the battery terminals with a tool or other metal object.* When disconnecting battery cables, always remove the cable from the negative (-) terminal first. When reconnecting cables, attach the cable to the positive (+) terminal first.* Charge the battery in a well-ventilated area, with all filling hole plugs removed.* Make sure the cable clamps are securely installed on the battery terminals. A loose cable clamp can cause sparks that may result in explosion.* Before servicing electrical components or conducting electrical welding, set the battery switch to the [Open/OFF] position or disconnect the cable from the negative (-) battery terminal to cut off the electrical current.* Electrolyte (battery fluid) contains dilute sulfuric acid. Careless handling of the battery can lead to the loss of sight and/or burns. Also, do not swallow electrolyte.* Wear protective goggles and rubber gloves when maintaining and inspecting the battery (when adding water, charging, etc.).* If electrolyte is spilled onto the skin or clothes, immediately wash with lots of clean fresh water and thoroughly clean with soap.* If electrolyte gets into eyes, immediately flush with lots of clean fresh water and seek immediate medical attention.* Should you accidentally swallow electrolyte, gargle with plenty of water, then drink lots of water, and seek immediate medical attention.
Response To Abnormalities* If Engine Overheats, Conduct Heating Operation Before Stopping The Engine If the engine overheats, do not stop the engine immediately. Abruptly stopping an overheated engine may cause the coolant temperature to rise, resulting in seizing of the engine. If the engine overheats, operate the engine at low idling speed (cooling temperature), and stop the engine after the coolant temperature lowers sufficiently.Do not add coolant immediately after stopping the engine. Adding coolant to a hot engine may cause damage to the cylinder heads due to sudden change in temperature. Add coolant after the engine cools to room temperature.* If Engine Stops Due To Abnormality, Exercise Caution When Restarting If the engine stops due to an abnormality, do not restart the engine immediately. If the engine stops with an alarm, check and correct the cause of the problem before restarting. Operating the engine without correcting the problem may result in serious engine problems.* If Oil Pressure Drops, Stop Engine Immediately If the engine oil pressure decreases, stop the engine immediately, and inspect the lubrication system. Operating the engine with low oil pressure may cause seizing of the bearings and other parts.* If Fan Belt Breaks, Stop Engine Immediately If the fan belt breaks, stop the engine immediately. Continued operation of the engine without the fan belt causes coolant to change to steam and

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Group cross 101602-8390 ZEXEL

Isuzu 

9 400 614 937 
1156031100 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 614 938 
 
INJECTION-PUMP ASSEMBLY
6BB1

Isuzu 

9 400 614 938 
1156031110 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 610 619 
1156031570 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 620 
1156031370 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 621 
1156031590 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156031970 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 622 
1156031971 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 610 623 
1156031980 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 612 364 
1156031981 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 610 624 
1156032200 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 610 625 
1156032211 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156032212 
INJECTION-PUMP ASSEMBLY
6BG1QF
101602-8390  

101602-8391 
 
1156032220 
INJECTION-PUMP ASSEMBLY
6BG1-TQV
 
1156032221 
INJECTION-PUMP ASSEMBLY
6BG1-TQV
9 400 612 417 
1156032222 
INJECTION-PUMP ASSEMBLY
6BG1-TQV
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